Manufacturing Engineer, Injection Molding (Starlink)

SpaceX
Bastrop, US
On-site

Who this role is best for

Best suited to mid-level engineers with plastic injection molding experience working in high-volume manufacturing environments.

Best fit for

  • Engineers skilled in optimizing injection molding processes for mass production.
    — “Responsible for development of plastic injection molding manufacturing processes
  • Candidates with hands-on experience in design for manufacturing and test.
    — “Drive design for test (DFT) best practices and design for manufacturing (DFM)
  • Professionals comfortable with iterative, high-adaptability production environments.
    — “Experience working in a highly adaptive and iterative environment

Things to consider

  • Extended hours and weekend work may be required with minimal notice.
    — “work extended hours and/or weekends with minimal notification
  • Must be eligible to meet U.S. Government export regulations.
    — “To conform to U.S. Government export regulations

How to stand out

  • Demonstrate specific examples of scaling production to over 1M units annually.
    — “capable of high volume throughput (1M+ per year)
  • Highlight automation implementation and ROI evaluation in past roles.
    — “Identify automation opportunities and establish requirements as well as evaluating return on investment
  • Showcase experience with NX and Teamcenter in your portfolio.
    — “Experience with NX and Teamcenter
Pace · SteadyCollaboration · MediumAutonomy · MediumDecision Impact · TeamLevel · Mid Level

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • optimized production lines
  • high volume throughput
  • safety improvements
Typical background
manufacturing engineeringplastics engineeringproduction management

Skills & requirements

Required

Injection MoldingManufacturing ProcessesDesign For ManufacturingSafety Improvement

Preferred

AutomationHigh Volume ProductionSupplier Management

Stack & domain

Manufacturing EngineeringInjection MoldingProduction ProcessesSafetyAutomationERPMRPMES

About the role

Original posting from SpaceX via Greenhouse

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

MANUFACTURING ENGINEER, INJECTION MOLDING (STARLINK)

At SpaceX we’re leveraging our experience in building rockets and spacecraft to deploy Starlink, the world’s most advanced broadband internet system. Starlink is the world’s largest satellite constellation and is providing fast, reliable internet to millions of users worldwide. We design, build, test, and operate all parts of the system – thousands of satellites, consumer receivers that allow users to connect within minutes of unboxing, and the software that brings it all together. We’ve only begun to scratch the surface of Starlink’s potential global impact and are looking for best-in-class engineers to help maximize Starlink’s utility for communities and businesses around the world.

As a Manufacturing Engineer at SpaceX you will have the opportunity to utilize your knowledge, experience and creativity to develop novel solutions at the cutting edge of technology. We are looking for a talented engineer to sustain our current plastic injection molding production lines and help ramp our new lines to full scale production for millions of devices that will sit in our customers’ homes.

RESPONSIBILITIES:

Responsible for development of plastic injection molding manufacturing processes for Starlink hardware

Responsible for the development of the injection molding process through parameter optimization, DOE experiments, and trials that will lead to a robust process

Responsible for implementing plug-and-play processes to production that are capable of high volume throughput (1M+ per year)

Take direct ownership of the physical production layout, optimizing for material flow from material receiving through processes on the line

Identify and implement safety improvement projects

Manage strategy for production line tooling, inventory, training, and build process and ensure all are updated according to the latest design configuration

Drive design for test (DFT) best practices and design for manufacturing (DFM) with design engineers and test engineers

Identify automation opportunities and establish requirements as well as evaluating return on investment for each

Work with in-house resources or vendors as necessary to develop these solutions and implement on production line

Support production line with technical issues that cannot be addressed immediately on the line

BASIC QUALIFICATIONS:

Bachelor's degree in an engineering discipline or physics

1+ years of experience in a manufacturing environment via professional work experience, project/research-based student experience, or a combination of both

PREFERRED SKILLS AND EXPERIENCE:

Advanced degree in an engineering discipline

Direct experience with plastic injection molding

Ability to design tooling for high volume manufacturing

Ability to develop and maintain high performing suppliers and contract manufacturers

Experience working in a highly adaptive and iterative environment

Experience implementing automation into production processes

Experience transitioning products from design to manufacturing and scaling to high volume as part of a cross-functional team

Experience with design of experiments, gauge repeatability and reproducibility, and process qualifications

Experience defining production data requirements and statistical process control

Experience with NX and Teamcenter

Experience working with and defining requirements for ERP, MRP, and MES systems

ADDITIONAL REQUIREMENTS:

Must be willing and able to work extended hours and/or weekends with minimal notification as needed 

Able to travel for business trips up to 10% on an ongoing basis

ITAR REQUIREMENTS:

To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com. 

Source: SpaceX careers (Greenhouse)

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