Principal Process Engineer

Our client, a leader in advanced manufacturing and industrial innovation, is seeking an experienced and visionary Principal Process Engineer to join their esteemed team in Austin, Texas, US . This role is central to driving operational excellence, optimizing production processes, and implementing cutting-edge engineering solutions within our state-of-the-art facilities. As a Principal Process Engineer, you will lead complex projects focused on improving efficiency, reducing costs, and enhancing product quality across various manufacturing lines. Your expertise will be instrumental in designing, developing, and troubleshooting intricate industrial processes, leveraging advanced simulation tools and statistical analysis techniques.

You will be responsible for identifying areas for process improvement, conducting feasibility studies, and recommending innovative technological solutions. This includes developing process documentation, standard operating procedures (SOPs), and training materials for production staff. A key part of this role involves collaborating closely with cross-functional teams, including R&D, quality assurance, and operations management, to ensure seamless integration of new processes and technologies. You will also play a crucial role in mentoring junior engineers, sharing your extensive knowledge, and fostering a culture of continuous improvement and technical excellence. The ideal candidate possesses a deep understanding of industrial engineering principles, advanced problem-solving skills, and a proven track record of successfully leading large-scale process improvement initiatives. Experience with lean manufacturing, Six Sigma methodologies, and automation technologies is highly desirable. Join us in shaping the future of industrial engineering and driving significant advancements in manufacturing performance. This is a unique opportunity to apply your expertise in a challenging and rewarding environment. The position is based at our cutting-edge facility located in the vibrant tech hub of Austin.

Key Responsibilities: Lead the design, development, and implementation of complex industrial processes to enhance efficiency and productivity. Conduct in-depth analysis of existing manufacturing processes to identify bottlenecks and areas for improvement. Develop and implement strategies for cost reduction, waste minimization, and quality enhancement. Utilize advanced simulation software and statistical methods to model and optimize process performance. Collaborate with cross-functional teams (R&D, QA, Operations) to integrate new technologies and processes. Create detailed process documentation, SOPs, and control plans. Provide technical leadership and mentorship to junior engineering staff. Champion continuous improvement initiatives using methodologies such as Lean Manufacturing and Six Sigma. Oversee process validation and ensure compliance with industry standards and regulations. Manage external vendors and consultants involved in process engineering projects.

Qualifications: Master's or Ph.D. in Industrial Engineering, Mechanical Engineering, Chemical Engineering, or a related field. Minimum of 10 years of progressive experience in process engineering within a manufacturing environment. Proven track record of leading and successfully completing complex process improvement projects. Expertise in process modeling, simulation, and statistical analysis (e.g., Minitab). In-depth knowledge of Lean Manufacturing, Six Sigma (Black Belt certification preferred), and TQM principles. Strong understanding of automation technologies and industrial control systems. Excellent leadership, communication, and interpersonal skills. Demonstrated ability to mentor and develop engineering talent. Strong problem-solving and analytical capabilities. Proficiency in relevant engineering software and tools.