Controls Engineer

North Point Technology

Warren, MI

On-site

Who this role is best for

A natural match if you have hands-on experience with new-build automation systems and PLC-to-MES integration. The role is in automotive manufacturing, requires on-site presence in Warren, Michigan, and emphasizes collaboration with cross-functional teams.

Best fit for

Candidates with experience designing and commissioning new manufacturing systems from scratch
— “This is primarily a new-build development and implementation role”
Engineers with a background in Rockwell Studio 5000 and Ignition HMI/SCADA development
— “designing, programming, integrating, and commissioning controls and manufacturing systems”
Individuals who have led full lifecycle automation projects, including production launch
— “Experience taking a controls project through the complete lifecycle”

Things to consider

The role likely requires on-site presence in Warren, Michigan, despite flexible work-life balance claims
— “Location: Warren, Michigan, United States”
Candidates must be prepared to work closely with manufacturing and IT teams throughout the project lifecycle
— “Collaborate with manufacturing engineering, IT/MES teams, equipment integrators, and plant personnel throughout implementation”

How to stand out

Highlight projects where you built and commissioned new systems, not just modified existing ones
— “The ideal candidate has personally taken automation systems from initial design through commissioning”
Showcase PLC-to-MES integration experience in your resume and interview responses
— “Develop and implement communication between PLCs and MES systems”
Demonstrate your ability to create and maintain comprehensive controls documentation
— “Develop and maintain controls documentation, system architecture, backups, and commissioning records”
Emphasize your hands-on Ignition development and HMI/SCADA application experience
— “Design and build Ignition HMI/SCADA applications, including screens, tags, scripting”
Include examples of work-order validation, traceability, and recipe management in your portfolio
— “Understanding of manufacturing transactions such as work-order validation, traceability, recipes”

Pace · SteadyCollaboration · HighAutonomy · MediumDecision Impact · Team

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

designing and developing PLC programs
integrating barcode scanners and RFID systems
developing automated label-printing processes

Typical background

hands-on experience with Rockwell Studio 5000 and Ignition

Skills & requirements

Required

Allen-bradley Controllogix/guardlogixStudio 5000 / Rslogix 5000Ignition Hmi/scadaPlc-to-mes IntegrationZebra Industrial Label PrintersZPL Code GenerationBarcode And RFID Systems

Preferred

Ignition Vision And/or Perspective DevelopmentIndustrial Networking

Stack & domain

Allen-bradley Controllogix/guardlogixStudio 5000 / Rslogix 5000Ignition Hmi/scada ApplicationsPLC ArchitectureLadder LogicTag StructuresUdtsAoisSequencingDiagnosticsAlarmsEquipment InterfacesCommunication Between Plcs And MES SystemsPlc/mes Transaction And Handshake LogicWork-order VerificationPart And Serial-number TraceabilityRecipe/model ManagementProduction ReportingPass/fail TransactionsBarcode ScannersRFID SystemsZebra Industrial Label PrintersGeneration And Implementation Of ZPL CodeAutomated Label-printing ProcessesControls System StartupDebuggingCommissioningFat/satProduction Launch ActivitiesTroubleshooting PLCHMIMESNetworkingEquipment Communication IssuesControls DocumentationSystem ArchitectureBackupsCommissioning RecordsStrong Troubleshooting SkillsCollaboration With Manufacturing EngineeringIt/mes TeamsEquipment IntegratorsPlant PersonnelAutomotive ManufacturingManufacturing AutomationRockwell Studio 5000IgnitionPlc-to-mes Integration

About the role

Original posting from North Point Technology via Greenhouse

Controls Engineer
Location: Warren, Michigan, United States
Industry: Automotive Manufacturing
Role Type: Controls / Automation / MES Engineering
Position Overview
We are seeking an experienced Controls Engineer to support a ground-up manufacturing automation implementation for a major automotive manufacturer in Warren, Michigan.
This is primarily a new-build development and implementation role, not a sustaining or maintenance position. The engineer will be responsible for designing, programming, integrating, and commissioning controls and manufacturing systems, with a strong focus on Rockwell Studio 5000, Ignition, and PLC-to-MES integration.
The ideal candidate has personally taken automation systems from initial design through commissioning and production launch and can demonstrate hands-on experience developing PLC, HMI/SCADA, and MES functionality rather than only modifying or troubleshooting existing systems.
Key Responsibilities
Design and develop Allen-Bradley ControlLogix/GuardLogix PLC programs from the ground up using RSLogix 5000 / Studio 5000.
Develop PLC architecture including ladder logic, tag structures, UDTs, AOIs, sequencing, diagnostics, alarms, and equipment interfaces.
Design and build Ignition HMI/SCADA applications, including screens, tags, scripting, alarms, communications, and system configuration.
Develop and implement communication between PLCs and MES systems.
Create PLC/MES transaction and handshake logic for manufacturing operations.
Support work-order verification, part and serial-number traceability, recipe/model management, production reporting, and pass/fail transactions.
Integrate barcode scanners, RFID systems, and other production tracking equipment.
Configure and integrate Zebra industrial label printers, including generation and implementation of ZPL code.
Develop automated label-printing processes tied to production events, work orders, and cycle completion.
Perform controls system startup, debugging, commissioning, FAT/SAT, and production launch activities.
Troubleshoot PLC, HMI, MES, networking, and equipment communication issues as needed.
Collaborate with manufacturing engineering, IT/MES teams, equipment integrators, and plant personnel throughout implementation.
Develop and maintain controls documentation, system architecture, backups, and commissioning records.
Required Qualifications
Strong hands-on experience with Allen-Bradley ControlLogix/GuardLogix and Studio 5000 / RSLogix 5000.
Demonstrated experience writing new PLC programs for equipment, stations, or production lines from scratch.
Hands-on experience with Inductive Automation Ignition.
Experience developing Ignition screens, tags, scripting, and/or application architecture.
Experience integrating PLCs with MES or manufacturing information systems.
Understanding of manufacturing transactions such as work-order validation, traceability, recipes, production reporting, and serial-number tracking.
Experience commissioning automated manufacturing equipment.
Strong troubleshooting skills across controls hardware, PLC software, industrial networks, and production systems.
Experience in automotive or other high-volume discrete manufacturing environments.
Preferred Qualifications
Experience generating ZPL code and integrating Zebra industrial printers.
Experience with barcode and RFID-based production traceability.
Ignition Vision and/or Perspective development experience.
Industrial networking experience including Ethernet/IP, OPC UA, SQL, or related communication technologies.
Experience taking a controls project through the complete lifecycle: design → development → integration → startup → commissioning → production launch.
Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, Automation, Industrial Engineering, or a related discipline.
Ideal Candidate
The strongest candidate will have experience building controls systems from the ground up, including PLC programming, Ignition development, and PLC-to-MES integration.
This position is best suited for an engineer who has built and commissioned new manufacturing systems rather than someone whose background is primarily production support or maintenance.
North Point Technology is THE BEST place to work for curious-minded engineers motivated to support our country’s most crucial missions! We focus on long term projects, leveraging the latest technology in support of innovative solutions to solve our customer’s most difficult problems.
At North Point Technology, EMPLOYEES come first! We value our employees by providing excellent compensation, benefits, and a flexible work-life balance. We strive for a close-knit and open atmosphere where the owners are always directly available to our team members.
Come join us! Apply with North Point Technology today!
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Source: North Point Technology careers (Greenhouse)