Hardware Development Engineer, Failure Analysis (Starlink)

SpaceX
Redmond, WA
On-site

Who this role is best for

Strong fit for mid-level engineers with failure analysis experience who collaborate across disciplines and work on satellite hardware in Redmond, WA.

Best fit for

  • Candidates with mid-level experience in failure analysis and a background in electronics testing
    — “1+ years of experience in hardware development, failure analysis, or reliability engineering
  • Individuals who thrive in collaborative environments with cross-functional teams
    — “collaborating with cross-functional teams including electrical, mechanical, software, and supply chain
  • Engineers with hands-on skills in digital, mixed-signal, or RF electronics testing
    — “Experience with digital and mixed-signal designs, power electronics, or RF electronics using oscilloscopes, digital multimeters, power supplies, and soldering equipment

Things to consider

  • Willingness to work extended hours and weekends is a key requirement for this role
    — “Willing to work extended hours and weekends as needed for mission critical deadlines
  • Candidates must meet specific U.S. export regulations compliance criteria
    — “To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national...

How to stand out

  • Emphasize experience in root cause analysis and corrective action implementation
    — “identifying root causes of failures and implementing corrective actions
  • Highlight environmental testing experience, particularly with HALT/HASS or thermal testing
    — “Experience with environmental testing such as HALT/HASS, thermal, vibration, and TVAC
  • Demonstrate proficiency in test automation and data analysis using Python or C/C++
    — “Proficiency in programming languages (Python, C/C++) for test automation and data analysis
  • Showcase understanding of quality tools like Six Sigma or Lean principles
    — “Knowledge of quality tools such as Lean principles, Six Sigma, root cause analysis, and corrective action
  • Demonstrate familiarity with PCBAs and digital communications interfaces like SPI or Ethernet
    — “Digital communications interfaces including SPI, I2C, CAN, Ethernet, and RS422
Pace · Fast PacedCollaboration · HighAutonomy · MediumDecision Impact · TeamLevel · Mid

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • identifies and resolves hardware failures
  • improves product reliability and manufacturing processes
  • conducts benchtop environmental testing
Typical background
1+ years of experience in hardware development, failure analysis, or reliability engineering

Skills & requirements

Required

Failure AnalysisCollaboration With Cross-functional TeamsPCBA TestingEnvironmental TestingTest AutomationQuality Tools

Preferred

RF Hardware TestingDigital Communications InterfacesStatistical Process Control

Stack & domain

Failure AnalysisPCBAElectrical EngineeringRF ElectronicsTest AutomationCommunicationTeamworkProblem SolvingSatellite EngineeringElectronics

About the role

Original posting from SpaceX via Greenhouse

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

HARDWARE DEVELOPMENT ENGINEER, FAILURE ANALYSIS (STARLINK)

As a Hardware Development Engineer for Starlink, you will play a crucial role in ensuring the reliability and performance of our satellites and ground stations. You will work on identifying, analyzing, and resolving hardware failures to improve the robustness and longevity of our PCBAs. This role involves collaborating with cross-functional teams including electrical, mechanical, software, and supply chain to enhance the overall reliability of the Starlink network. This is an opportunity to work on cutting edge R&D technology, and some of the most complex applications of electrical engineering in the industry.

RESPONSIBILITIES:

Perform detailed failure analysis of satellite and gateway hardware, identifying root causes of failures and implementing corrective actions.

Collaborate with design, manufacturing, and supply chain teams to improve product reliability and manufacturing processes.

Utilize schematics, test equipment, and inspection processes to conduct failure investigations on PCBAs and other electronic components.

Work closely with the respective test engineers for your products to keep a close feedback loop improving test assets.

Monitor yield rates and quality metrics, driving corrective actions to address non-conforming products.

Conduct benchtop environmental testing to validate product robustness.

Support production and field operations by providing technical guidance on failure resolution and process improvements.

Maintain thorough documentation of failure analysis findings, test results, and corrective actions.

BASIC QUALIFICATIONS:

Bachelor’s degree in electrical engineering, computer engineering, physics, or equivalent engineering/STEM discipline.

1+ years of experience in hardware development, failure analysis, or reliability engineering (internships and co-ops acceptable)

PREFERRED SKILLS AND EXPERIENCE:

Master’s degree in electrical engineering or equivalent engineering discipline.

3+ years of industry experience working with electronic hardware.

Experience with digital and mixed-signal designs, power electronics, or RF electronics using oscilloscopes, digital multimeters, power supplies, and soldering equipment.

Demonstrated experience troubleshooting and root causing electrical hardware failures.

Experience with environmental testing such as HALT/HASS, thermal, vibration, and TVAC

Proficiency in programming languages (Python, C/C++) for test automation and data analysis.

Knowledge of quality tools such as Lean principles, Six Sigma, root cause analysis, and corrective action.

Experience developing or supporting any of the following products/processes:

Analog, digital, and mixed signal circuit testing.

RF hardware testing.

Design for excellence (DFX), derating, and related analyses.

Digital communications interfaces including SPI, I2C, CAN, Ethernet, and RS422.

Statistical Process Control (SPC).

ADDITIONAL REQUIREMENTS:

Willing to work extended hours and weekends as needed for mission critical deadlines

Strong interpersonal and collaborative skills, enthusiasm for innovation, and commitment to improving reliability in cutting-edge technology

COMPENSATION AND BENEFITS:

Pay Range:

Level 1: $105,000.00 - $145,000.00

Level 2: $120,000.00 - $175,000.00

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Employees in Washington State accrue paid sick time in compliance with state and federal law. Company shuttles are offered to employees for roundtrip travel from select Seattle locations to the SpaceX Redmond office Monday to Friday.

ITAR REQUIREMENTS:

To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com. 

Source: SpaceX careers (Greenhouse)

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