Launch Engineer Exterior Systems

ALTEN Technology USA
Louisville, KY
On-site

Who this role is best for

Pace · Fast PacedCollaboration · HighAutonomy · MediumDecision Impact · Team

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • successful launch of vehicle exterior systems
  • reduced production issues
  • improved system performance
Typical background
7+ years of experience in vehicle exterior systemsbackground in automotive engineering

Skills & requirements

Required

Vehicle Exterior Systems EngineeringRoot Cause AnalysisProblem-solving MethodologiesProject ManagementCross-functional Collaboration

Preferred

Manufacturing Process ImprovementQuality Assurance

Stack & domain

Vehicle Exterior SystemsRoot Cause AnalysisRCA8DDfmeaMechanical EngineeringPrototype ValidationManufacturing FeasibilityPerformance ReportsFunctional VerificationFeasibility ValidationEngineering Release DocumentationProduction Part SignoffsVehicle PerformanceManufacturing ObjectivesProblem SolvingTeamworkCommunicationLeadershipCollaborationProject ManagementData AnalysisAutomotiveEngineeringManufacturingVehicle Systems

About the role

Original posting from ALTEN Technology USA via Greenhouse

We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more.

As part of the global ALTEN Group—57,000+ engineers in 30 countries—we deliver across the entire product development cycle, from consulting to full project outsourcing.

When you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow.

Summary:

Vehicle Exterior Systems Engineer to support a high-impact engineering program focused on the development, validation, and production maturation of vehicle exterior systems.

This role requires strong system-level ownership, hands-on involvement in prototype validation, and deep expertise in root cause analysis (RCA) for launch-related issues.

The engineer will drive exterior system components from early prototyping (off tool) through full production readiness, ensuring alignment with performance, quality, cost, and timing targets. 

High Priority:

Exterior Systems Launch Issue & RCA Report 

Comprehensive RCA documentation for open launch issues

Data-backed engineering analysis and validation 

Interim containment plans and permanent corrective actions

Updates maintained within issue tracking systems

Production Maturation & Final Release Package 

Performance reports for off-tool and prototype parts

Manufacturing trial results and plant build feedback 

Functional verification of exterior systems 

Feasibility validation of proposed solutions 

Medium Priority:

Prototype & Trial Validation Package 

Cross-functional alignment documentation 

Validation against production quality and cost targets

Supplier & Manufacturing Feasibility Assessment 

Final engineering release documentation 

Incorporation of all launch-driven design changes 

Completion of production part signoffs

Confirmation that systems meet vehicle performance and manufacturing objectives 

Responsibilities: 

Own system-level engineering of complete vehicle exterior assemblies from prototype through production release 

Lead and execute root cause analysis (RCA) for launch issues using data-driven and first principles engineering methodologies 

Track and manage open launch issues, including defining next steps, containment actions, and permanent corrective solutions 

Collaborate cross-functionally with suppliers and manufacturing teams to validate feasibility of engineering solutions through prototypes and plant trials 

Support prototyping, testing, and validation activities for exterior systems 

Ensure engineering solutions meet manufacturability, quality, and cost targets  • Drive engineering documentation and release processes through final production readiness

Required Qualifications:

Bachelor’s degree in mechanical engineering or related field

7+ years of experience in preferably in exterior systems

Strong experience with root cause analysis (RCA) and problem-solving methodologies (e.g., 8D, Fishbone, DFMEA)

Experience supporting vehicle launch and production environments

Knowledge of prototype development, validation testing, and manufacturing processes 

Ability to work cross-functionally with suppliers and plant teams Preferred Qualifications:

Experience with OEM programs 

Familiarity with issue tracking and release systems (TeamCenter, Jira, etc.) 

Understanding of automotive exterior materials, fit & finish, and environmental requirements

All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, age, genetic information, or pregnancy.

Please beware of job seeker scams and see this important notice on our careers page for more information about our recruiting process.

Compliance Notice: Alten USA is a federal contractor subject to the requirements of the Vietnam Era Veterans’ Readjustment Assistance Act (VEVRAA) and Executive Order 11246. We are an Equal Opportunity Employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.

Drug Screening Requirement: As a federal contractor, Alten USA maintains a drug-free workplace. All candidates selected for employment will be required to successfully complete a pre-employment drug screening as a condition of hire.

Source: ALTEN Technology USA careers (Greenhouse)

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