Lead Engineer, Development Operations (Starlink)

SpaceX
Bastrop, TX
On-site

Who this role is best for

Geared toward hands-on mechanical engineers comfortable with design for manufacturability and leading cross-functional teams in a high-mix development shop.

Best fit for

  • Candidates with experience in full-cycle hardware ownership and a background in high-mix development environments
    — “full-cycle ownership of a hardware project from concept through fab and handoff”
  • Individuals who have led product development or manufacturing engineering teams and can mentor engineers
    — “Strong desire to mentor engineers”
  • Professionals with expertise in GD&T, CAD, and modular automation who can ensure designs are practical for fabrication
    — “Own design for manufacturability from concept through fab: original CAD, GD&T, design reviews”

Things to consider

  • Occasional travel to other SpaceX locations is required, which may affect work-life balance
    — “Occasional travel to other SpaceX sites”
  • The role requires working weekends and extended hours for critical program milestones
    — “Willing to work weekends and extended hours as needed for program milestones”

How to stand out

  • Highlight your ability to push back on over-constrained CAD designs and optimize for manufacturing
    — “pushing back on over-constrained CAD”
  • Demonstrate experience with creating and maintaining detailed build documentation and integration instructions
    — “Create and maintain build documentation: procedures, MBOMs, integration instructions”
  • Emphasize your hands-on experience with CNC, welding, and modular automation in your resume and interviews
    — “CNC, conventional machining, or weld/fab process”
  • Showcase your ability to interface with vendors and ensure timely delivery of sub-assemblies
    — “Interface with supply chain and vendors so piece parts and sub-assemblies hit rate”
Pace · Fast PacedCollaboration · HighAutonomy · HighDecision Impact · Team

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • Lead the Development Operations engineering team
  • Own design for manufacturability
  • Create and maintain build documentation
Typical background
Experience in mechanical or electromechanical hardwareLeadership in product development

Skills & requirements

Required

Manufacturing EngineeringDesign For ManufacturabilityCADGD&TProject Management

Preferred

Full-cycle Ownership Of Hardware ProjectsCross-functional Collaboration

About the role

Original posting from SpaceX via Greenhouse

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

LEAD ENGINEER, DEVELOPMENT OPERATIONS (STARLINK) - BASTROP

SpaceX is leveraging its experience in building rockets and spacecraft to deploy Starlink, the world’s most advanced broadband internet system. Starlink is the world’s largest satellite constellation and is providing fast, reliable internet to millions of users worldwide. We design, build, test, and operate all parts of the system — thousands of satellites, consumer receivers that allow users to connect within minutes of unboxing, and the software that brings it all together.

Development Operations in Bastrop is the shop that turns engineering intent into hardware: fixtures, tooling, CNC, weld, modular automation cells, and the mechanical catalog that factory and test programs pull from. We are looking for a Lead Engineer to own that engineering stack — design, DFM, and the engineers who run it — so programs hit schedule without a hero on every job.

This role encompasses design, analysis, and manufacturing. You will spearhead large-scope projects from early design trades through fab and handoff. You will define processes, drive requirements, and set the design bar (GD&T, NX, fixtures that the mill can actually cut). You partner with Development Supervisors who own technician people ops.

RESPONSIBILITIES:

Lead the Development Operations engineering team (Build Engineers and design/DFM ICs): hire, coach, set goals, and raise the bar on quality, throughput, and schedule

Own design for manufacturability from concept through fab: original CAD, GD&T, design reviews, and design changes that reduce cost, complexity, and cycle time

Own fixtures, tooling, workholding, and mechanical catalog items (cells, conveyors, buffers, stands) from raw material through handoff to the customer program

Act as technical decision maker for the shop engineering stack — what we make, how we make it, and when we push a design back to the RE

Partner with Development Supervisors on intake, queue, and expedite

Partner with CNC programmers, machinists, welders, ACE specialists, and inventory

Drive NCR, root cause, and corrective action on non-conforming product (tooling, cells, fixtures, piece parts)

Create and maintain build documentation: procedures, MBOMs, integration instructions, and planning that technicians and vendors can execute

Interface with supply chain and vendors so piece parts and sub-assemblies hit rate

Present look-ahead with a recommendation (options, capacity, risk)

Support Development Test with fixtures and fab

BASIC QUALIFICATIONS:

Bachelor’s degree in mechanical engineering or other engineering discipline

2+ year leading a product development, manufacturing engineering, or project team

3+ years of hands-on design, analysis, build, and/or manufacturing of mechanical or electromechanical hardware

PREFERRED SKILLS AND EXPERIENCE:

2+ years of experience with CAD (NX, SolidWorks, or equivalent)

Demonstrated full-cycle ownership of a hardware project from concept through fab and handoff

Design for manufacturability (DFM/DFA) with design teams — including pushing back on over-constrained CAD

GD&T you can inspect

Fixtures, tooling, weldments, or modular automation / material-handling equipment

CNC, conventional machining, or weld/fab process

FEA / first-principles structures calcs on tooling and stands

NX and Teamcenter (or equivalent PLM)

DFMEA / PFMEA

Vendor fab, NCR, and cross-functional schedule pressure with incomplete requirements

Strong desire to mentor engineers

High-mix development shop

ADDITIONAL REQUIREMENTS:

Hands-on: time on the floor with hardware, not only in CAD

Willing to work weekends and extended hours as needed for program milestones

Occasional travel to other SpaceX sites

ITAR REQUIREMENTS:

To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com. 

Source: SpaceX careers (Greenhouse)

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