Materials Engineer (Starlink)

SpaceX
Bastrop, TX

Who this role is best for

Best suited to candidates with a technical background in materials science or chemical engineering, working in high-volume manufacturing and process development environments.

Best fit for

  • Candidates with a background in metals, polymers, or crystals and a track record of material qualification in manufacturing settings
    — “own consumable materials used across ingot, wafer, and/or solar cell manufacturing lines”
  • Individuals who thrive in a fast-paced environment and can take ownership of ambiguous problems
    — “passion for building, learning quickly, and owning outcomes end-to-end; thrives in a fast-paced, scrappy environment with tight timelines”
  • Candidates with experience in material characterization and a willingness to work on the manufacturing floor
    — “familiarity with materials characterization techniques (e.g., SEM-EDS, XRD, FTIR, optical microscopy, mechanical or chemical property testing)”

Things to consider

  • The role requires travel up to 25% of the time, which may impact work-life balance or location flexibility
    — “Willingness and ability to travel up to 25% time.”
  • Candidates must be prepared to work extended hours and weekends due to tight timelines and manufacturing demands
    — “Ability to work extended hours and weekends as needed.”
  • U.S. citizenship or residency is required to meet ITAR export regulations
    — “applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident”

How to stand out

  • Highlight experience with material qualification and supplier development in your resume and interviews
    — “partnering with supply chain to identify, evaluate, and qualify suppliers for critical process materials”
  • Demonstrate your ability to solve complex problems using first-principles thinking
    — “Strong first-principles problem solving and a demonstrated ability to dig deep on ambiguous materials challenges”
  • Showcase your ability to communicate technical details effectively to leadership and cross-functional teams
    — “Effective written and interpersonal communication skills; able to convey technical concepts across all levels of the organization”
  • Demonstrate a history of driving durable corrective actions from root cause analysis
    — “Drive root cause to first principles and implement durable corrective actions”
Pace · Fast PacedCollaboration · HighAutonomy · MediumDecision Impact · TeamLevel · Mid Level

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • ownership of consumable materials in production
  • qualification of materials for high-volume manufacturing
  • improvement of material performance, cost, yield, and reliability
Typical background
materials sciencechemical engineeringSTEM field

Skills & requirements

Required

Materials EngineeringProcess MaterialsMaterial QualificationSupply Chain ManagementTechnical EvaluationRoot Cause AnalysisMaterial ChemistryProcess Interactions

Preferred

Solar ExperienceHigh-efficiency Solar CellsProcess Consumables

Stack & domain

Materials ScienceChemical EngineeringMetalsPolymersCrystalsProcess ConsumablesSolar ExperienceProblem SolvingFirst Principles ThinkingUrgencyManufacturingSolar Cell Manufacturing

About the role

Original posting from SpaceX via Greenhouse

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

MATERIALS ENGINEER (STARLINK)

Starlink is building the world's largest satellite constellation to deliver fast, reliable internet to people who need it most—and powering that constellation starts on the factory floor. We are insourcing solar cell manufacturing end-to-end, from crystal growth and ingot production through wafering and cell fabrication to drive performance, cost, and scale at every step. High-efficiency, high-reliability cells made in-house are the backbone of the Starlink network: more photons in means more data out to customers around the world.

As a Materials Engineer, you will own the critical consumables that keep our ingot, wafer, and solar cell manufacturing lines running. You will take end-to-end ownership of materials used in production—partnering with supply chain on sourcing, driving material qualification, and handing off proven materials into high-volume manufacturing. We are looking for a general Materials Engineer who is excited about metals, polymers, crystals, and process consumables; solar experience is a plus, not a requirement. If you are passionate about solving hard problems, anchor your engineering judgment with first principles thinking, and are relentless about acting with urgency, this role is for you.

RESPONSIBILITIES:

Own consumable materials used across ingot, wafer, and/or solar cell manufacturing lines—from initial sourcing and technical evaluation through qualification, production hand-off, and ongoing support.

Partner closely with supply chain to identify, evaluate, and qualify suppliers for critical process materials.

Define material requirements, specifications, and acceptance criteria in collaboration with process, quality, and production engineering teams.

Plan and execute material qualification campaigns, including characterization, process trials, and production-readiness assessments before hand-off to manufacturing.

Drive root cause to first principles and implement durable corrective actions.

Build deep technical understanding of material chemistry, microstructure, and process interactions for metals, polymers, crystals, and other consumables used in high-volume manufacturing.

Identify opportunities to improve material performance, cost, yield, and reliability through alternative materials, dual-sourcing strategies, or process changes.

Document qualification results, material specifications, and best practices.

Communicate status, risks, and recommendations clearly to cross-functional partners and leadership.

Champion a culture of safety and quality in all materials handling, testing, and production support activities.

BASIC QUALIFICATIONS:

Bachelor's degree in materials science, chemical engineering, or a STEM field.

1+ years of experience in materials engineering, materials selection, process materials, or manufacturing materials support.

PREFERRED SKILLS AND EXPERIENCE:

Master’s degree or PhD in materials science, chemical engineering, or a related field.

Hands-on experience with metals, polymers, crystals, ceramics, coatings, or other process consumables in a manufacturing or R&D environment.

Experience with material qualification, supplier development, or transitioning materials from development into production.

Familiarity with materials characterization techniques (e.g., SEM-EDS, XRD, FTIR, optical microscopy, mechanical or chemical property testing).

Experience working in a high-volume manufacturing environment and partnering with production, quality, and supply chain teams.

Strong first-principles problem solving and a demonstrated ability to dig deep on ambiguous materials challenges.

Passion for building, learning quickly, and owning outcomes end-to-end; thrives in a fast-paced, scrappy environment with tight timelines.

Effective written and interpersonal communication skills; able to convey technical concepts across all levels of the organization.

ADDITIONAL REQUIREMENTS:

Willingness and ability to travel up to 25% time.

Ability to lift up to 25 lbs unassisted.

Ability to stand/walk for extended periods on the manufacturing floor.

Willingness to work extended hours and weekends as needed.

ITAR REQUIREMENTS:

To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com. 

Source: SpaceX careers (Greenhouse)

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