Mechanical Design Engineer, PCB (STARLINK)

SpaceX
Bastrop, TX
On-site

Who this role is best for

Best suited to mid-level mechanical engineers with PCB design experience working in high-volume production environments.

Best fit for

  • Mechanical engineers who have designed automation equipment for manufacturing.
    — “Design and develop structures, mechanisms, and automation equipment
  • Candidates with hands-on experience transitioning designs to mass production.
    — “from initial design to installation and mass production
  • Engineers skilled in CAD and FEA for mechanical systems.
    — “1+ years of experience designing mechanical systems using 3D CAD software, FEA

Things to consider

  • Physical demands include lifting and standing for extended periods.
    — “Lifting, standing, climbing, bending, grasping, sitting
  • Travel to other sites and vendors is required.
    — “Willingness to travel to other SpaceX sites and/or vendors
  • Must be eligible to meet U.S. Government export regulations.
    — “To conform to U.S. Government export regulations

How to stand out

  • Highlight experience with PCB fabrication and assembly processes.
    — “Understanding of PCB fabrication and assembly processes
  • Showcase projects where you improved manufacturability and assembly.
    — “Strong expertise in design for manufacturability and design for assembly
  • Demonstrate knowledge of GD&T and drafting standards.
    — “Understanding of drafting standards and the application of GD&T
Pace · SteadyCollaboration · HighAutonomy · MediumDecision Impact · TeamLevel · Mid

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • high_volume_production_of_pcb
  • design_for_manufacturability
Typical background
bachelors_degree_in_engineering1+_years_of_experience_in_mechanical_design

Skills & requirements

Required

3d_cad_softwareFeaPcb_designManufacturing_process_developmentProject_management

Preferred

Siemens_unigraphicsTeamcenter_cad_pdm_systems

Stack & domain

3d Cad SoftwareFea2d DrawingDesign Of ManufacturabilityDesign For AssemblyPcb Fabrication And Assembly ProcessesSiemens Unigraphics (ugs/nx)Teamcenter Cad/pdm SystemsProblem SolvingProject ManagementTeam CollaborationCommunicationLeadershipMechanical DesignPcbStarlink

About the role

Original posting from SpaceX via Greenhouse

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

MECHANICAL DESIGN ENGINEER, PCB (STARLINK)

SpaceX is leveraging our experience building rockets and spacecraft to deploy Starlink, the world’s largest satellite constellation and most advanced broadband internet system. We provide reliable and fast internet to millions of users worldwide, including populations with little or no connectivity, rural communities, aircraft, watercraft, and places where existing services are unreliable, too expensive, or disconnected by natural disasters. We design, build, test, and operate all parts of the system, thousands of satellites and consumer antennae that allow users to connect within minutes of unboxing. The Starlink team is seeking out the best-in-class professionals to maximize Starlink’s potential for communities and businesses around the globe.

As a Mechanical Design Engineer on Starlink, you will own high impact projects that enable mass production of printed circuit boards. You will design custom tooling and machinery for production processes that range from manual to highly automated. You will own various projects from initial design to installation and mass production.

Your work will form the backbone for millions of next generation consumer-facing devices that we ship directly to customers and businesses all over the world. From private homes, RVs, planes, or boats, this team plays an instrumental role in leveling the playing field for high-speed connectivity.

RESPONSIBILITIES:

Design and develop structures, mechanisms, and automation equipment to enable high volume production of printed circuit boards.

Demonstrate extreme ownership of projects through their lifecycle, from initial concept generation through fabrication and production bring-up

Solve complex, open-ended problems with an emphasis on speed and execution and efficiency

Understand Design of Manufacturability and Assembly specific to PCBs, including panelization, fiducials, keep-out zones, and component placement constraints.

Develop project plans, budgets, and cost/benefit analysis of implementation of new processes or machines

Organize project coordination with internal SpaceX resources and external vendors to maintain project timelines and budgets

BASIC QUALIFICATIONS:

Bachelor's degree in an engineering discipline

1+ years of experience designing mechanical systems using 3D CAD software, FEA, and 2D drawing.  

PREFERRED SKILLS AND EXPERIENCE:

Prior work experience with structural design and analysis

Experience with custom machine design, electromechanical systems, motors, actuators, linear rails, bearings, end of arm tooling design, lifting/rigging, etc.

Strong expertise in design for manufacturability and design for assembly including experience taking products from development to high-volume production.

Understanding of drafting standards and the application of GD&T

Experience with Siemens Unigraphics (UGS/NX) and Teamcenter CAD/PDM Systems

Experience with manufacturing process development, facility and line layouts, process failure mode effects analysis, and error proofing

Understanding of PCB fabrication and assembly processes

Experience with mechanical fixturing and automation for high volume PCB lines

ADDITIONAL REQUIREMENTS

Willingness to travel to other SpaceX sites and/or vendors for potentially extended periods of time including international

Ability to lift 25 lbs. unassisted

Lifting, standing, climbing, bending, grasping, sitting, pulling, pushing, stooping, stretching, and carrying are generally required to perform the functions of this position

Willing to work onsite; remote work is not considered

ITAR REQUIREMENTS:

To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com. 

Source: SpaceX careers (Greenhouse)

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