Mechanical Development Test Engineer, Satellites (Starlink)

SpaceX
Redmond, WA
On-site

Who this role is best for

Strong fit for mechanical engineers with hands-on design and test experience who can work in a fast-paced R&D environment and collaborate closely with flight engineering teams.

Best fit for

  • Mechanical engineers with a background in high-pressure fluid systems and structural design
    — “Experience with high pressure (up to 30,000 psi) fluid system design and analysis
  • Individuals with experience in test instrumentation and data acquisition systems
    — “Experience with basic test instrumentation and control components such as pressure transducers, thermocouples, RTDs, strain gauges, accelerometers, flow meters, load cells, relays, solenoid valves, and encoders

Things to consider

  • Travel is a significant commitment, with up to 25% of time spent at other SpaceX sites
    — “Must be willing to travel as needed, up to 25% to other SpaceX sites
  • The role involves physical labor, including lifting up to 25 lbs unassisted
    — “Physical effort including standing, lifting, and carrying equipment up to 25 lbs. unassisted

How to stand out

  • Highlight experience with full-cycle hardware projects and test equipment implementation
    — “Demonstrated full-cycle ownership of a hardware project from concept to implementation
  • Emphasize hands-on design and fabrication experience with mechanical systems
    — “Hands-on design and fabrication experience
  • Showcase skills in finite element analysis and structural design tools like Unigraphics (NX)
    — “Experience with Unigraphics (NX)
  • Demonstrate familiarity with lithium-ion battery systems and their integration
    — “Experience working with lithium-ion batteries
  • Include specific examples of troubleshooting and data acquisition in testing scenarios
    — “Hands-on experience with testing, data acquisition, and troubleshooting issues
Pace · Fast PacedCollaboration · MediumAutonomy · MediumDecision Impact · TeamLevel · Mid

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • test stand concepts
  • test requirements
  • test campaigns
Typical background
mechanical engineeringtest engineering

Skills & requirements

Required

Test Stand DesignFabrication DrawingsInstrumentationTest RequirementsFinite Element AnalysisProgramming

Preferred

Extracurricular Project TeamLithium-ion Batteries

Stack & domain

Test EquipmentTest RequirementsTest CampaignsTest InstrumentationControl ComponentsUnigraphics (NX)Finite Element Analysis (fea)Steel And/or Aluminum Weldment Design And AnalysisHigh Pressure Fluid System Design And AnalysisLithium-ion BatteriesProgramming (python, Javascript, Html/css)Attention To DetailOwnershipTroubleshootingFull-cycle OwnershipTestingData AcquisitionSatellitesMechanical EngineeringTest Engineering

About the role

Original posting from SpaceX via Greenhouse

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

MECHANICAL DEVELOPMENT TEST ENGINEER, SATELLITES (STARLINK)

Starlink is the world’s largest satellite constellation and is providing fast, reliable internet to millions of users worldwide. We design, build, test, and operate all parts of the system – thousands of satellites, consumer receivers that allow users to connect within minutes of unboxing, and the software that brings it all together. We’ve only begun to scratch the surface of Starlink’s potential global impact. As we continue to upgrade and expand the constellation, we’re looking for best-in-class engineers to join the team.

Starlink Development Test is a fast-paced R&D focused group that aims to reduce hardware development time and increase reliability by testing Starlink’s next-generation hardware. Our Test Engineers design, fabricate, and implement test equipment as well as conduct development tests for the new structures, components, mechanisms, and more.

RESPONSIBILITIES:

Create test stand concepts, fabrication drawings, wiring schematics, and instrumentation lists

Design and analyze structures, fluid systems, and mechanisms

Supervise the integration of test stands including fabrication, mechanical assembly and data/control systems

Operate test stands with great attention to detail (tests have very little margin for error, so attention to detail is a crucial and essential characteristic of a development test engineer)

Develop test requirements with the flight engineering team, develop a design solution that meets or exceeds those requirements, and drive the campaign to closure

BASIC QUALIFICATIONS:

Bachelor's degree in an engineering discipline

1+ year of mechanical design and/or test experience (co-ops/internships can apply)

PREFERRED SKILLS AND EXPERIENCE:

Involvement with an extracurricular project team designing and building mechanical structures and/or high-pressure systems

Professional experience designing and analyzing mechanical structures

Experience with hydraulic, thermal, structural, electromechanical, high pressure, and vacuum systems

Experience with basic test instrumentation and control components such as pressure transducers, thermocouples, RTDs, strain gauges, accelerometers, flow meters, load cells, relays, solenoid valves, and encoders

Experience with Unigraphics (NX)

Experience performing finite element analysis (FEA)

Experience with steel and/or aluminum weldment design and analysis

Experience with high pressure (up to 30,000 psi) fluid system design and analysis

Experience working with lithium-ion batteries

Demonstrated understanding of structural and mechanical first principles analysis

Demonstrated full-cycle ownership of a hardware project from concept to implementation

Hands-on experience with testing, data acquisition, and troubleshooting issues

Hands-on design and fabrication experience

Basic programming skills (Python, JavaScript, and HTML/CSS preferred)

ADDITIONAL REQUIREMENTS:

Must be willing to travel as needed, up to 25% to other SpaceX sites

Ability to work at elevated heights occasionally (scissor lifts and articulated boom lifts)

Physical effort including standing, lifting, and carrying equipment up to 25 lbs. unassisted

Ability to work in outdoor environments as needed

Must be available to work extended hours and some weekends as needed for mission critical deadlines

COMPENSATION AND BENEFITS:

Pay Range:

Level 1: $100,000.00 - $135,000.00

Level 2: $115,000.00 - $165,000.00

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Employees in Washington State accrue paid sick time in compliance with state and federal law. Company shuttles are offered to employees for roundtrip travel from select Seattle locations to the SpaceX Redmond office Monday to Friday.

ITAR REQUIREMENTS:

To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com. 

Source: SpaceX careers (Greenhouse)

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