Senior Advanced Manufacturing Manager

Formlabs
Somerville, MA
On-site

Who this role is best for

Geared toward candidates with engineering management experience and a background in industrializing complex electro-mechanical products, comfortable with cross-functional collaboration and international travel

Best fit for

  • Candidates with 5+ years of technical manufacturing experience in electro-mechanical product industrialization
    — “5+ years of technical skills, preferably experience in manufacturing engineering roles for complex electro-mechanical product industrialization at scale”
  • Individuals who have managed cross-functional NPI teams and influenced upstream design engineers
    — “Own manufacturing technical readiness as a critical member of our cross-functional NPI teams, with specific emphasis on manufacturing return of experience, producibility, cost effectiveness, industrialization”
  • Candidates who can lead teams in solving complex operational and engineering challenges
    — “Drive team collaboration and support across projects/programs as a player coach on complex engineering and operational challenges”

Things to consider

  • Travel to China is a regular requirement, with some late evening coordination expected
    — “Travel to vendors, suppliers, and production facilities (mostly in China) from time to time (~10-20%)”
  • Work arrangement includes occasional late evening hours for cross-timezone coordination
    — “Willing to work onsite, in a fast paced environment, and occasionally coordinate with colleagues in different time zones during late evening local hours”

How to stand out

  • Highlight experience with transitioning high accuracy products from prototype to mass production
    — “Experience with transitioning high accuracy products from prototype to mass production”
  • Emphasize your ability to resolve FAI and product/fixture assembly issues during industrialization
    — “Manage the details of transition into manufacturing or industrialization, including resolution of first article inspections (FAI) and product/fixture assembly issues”
  • Showcase your expertise in statistical analysis and structured problem solving methods
    — “Proficient in methods for statistical analysis (e.g. DOE, comparison testing, Gage R&R), structured problem solving (e.g. A3, 8D, DMAIC), fault-tree”
  • Demonstrate your ability to own manufacturing process control and issue prevention
    — “Own manufacturing process (e.g. assembly, printer calibration, verification testing, etc.) control and issue prevention”
  • Demonstrate your track record in working with contract manufacturers and suppliers globally
    — “Lead the activities of a team of manufacturing engineering professionals responsible for supporting an extended team of global manufacturing, supply chain, quality professionals”
Pace · SteadyCollaboration · HighAutonomy · MediumDecision Impact · Team

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • sustainment of manufacturing lines
  • resolution of first article inspections
  • driving maturity of manufacturing readiness
  • securing mass production capacity
Typical background
5+ years of technical skills in manufacturing engineering roles for complex electro-mechanical product industrialization at scale

Skills & requirements

Required

Manufacturing EngineeringProcess CharacterizationRoot Cause AnalysisCorrective ActionsMistake-proofingManufacturing Process ControlIssue PreventionTeam CollaborationProject ManagementTechnical ReadinessProduction Quality MetricsStatistical AnalysisStructured Problem Solving

Preferred

ClickhouseColumnar Real-time Databases

Stack & domain

Manufacturing EngineeringElectro-mechanical Product IndustrializationProduction Quality MetricsGD&TProcess/equipment Qualification ProceduresStatistical AnalysisStructured Problem SolvingA38DDmaicLeadershipCollaborationProblem-solvingCommunicationManufacturingSupply ChainQuality

About the role

Original posting from Formlabs

Do you want to change how the world creates?

At Formlabs, we’re building the tools that make it possible for anyone to bring their ideas to life, from cutting-edge products to life-saving medical devices. Our 3D printing technology powers innovation at more than 50,000 industry leaders worldwide, including Apple, Google, Tesla, New Balance, and NASA. Together, we’re helping everyone design, prototype, and manufacture faster than ever before.

We’re a team of hands-on builders, engineers, and innovators reinventing how the world makes physical things. If you’re ready to shape the future of fabrication, come build it with us.

If you’re excited to help us shape ways of working, solve production line challenges, scale manufacturing capacity, and transition new hardware products into steady-state production, we want you as an Senior Advanced Manufacturing Engineering Manager for our global headquarters team in Boston. It’s worth noting that this is not like the typical shop floor manufacturing engineering management role at a manufacturing plant.

The Job:

Lead the activities of a team of manufacturing engineering professionals responsible for supporting an extended team of global manufacturing, supply chain, quality professionals.  

Ongoing sustainment of manufacturing lines at our contract manufacturers + transition into production and support. 

Characterize process & product failures on our manufacturing line, root cause investigations, corrective actions, and mistake-proofing at suppliers and contract manufacturers for component/module/product new builds and refurbishments.

Own manufacturing process (e.g. assembly, printer calibration, verification testing, etc.) control and issue prevention; implementing tools, equipment and process methods to ensure industry-leading reliability, quality, and yield.

Drive team collaboration and support across projects/programs as a player coach on complex engineering and operational challenges. 

Own manufacturing technical readiness as a critical member of our cross-functional NPI teams, with specific emphasis on manufacturing return of experience, producibility, cost effectiveness, industrialization; negotiate conflicting requirements, identify lessons-learned and DFM/DFA/DFSS opportunities and share/escalate to upstream design engineers and downstream sustaining engineers.

Manage the details of transition into manufacturing or industrialization, including resolution of first article inspections (FAI) and product/fixture assembly issues; drive maturity of manufacturing readiness; secure mass production capacity, throughput, yield, and process capability.

You:

B.S. degree in engineering; mechanical, manufacturing engineering, aerospace, industrial, or related/equivalent field. 

3+ years experience in an engineering management or engineering team leadership role.

5+ years of technical skills, preferably experience in manufacturing engineering roles for complex electro-mechanical product industrialization at scale, including machined, sheet metal, injection molded, PCBA, linear motors, LCD, cables, and plastic components.

Experience with remotely managed NPI and contract manufacturers, including transitioning high accuracy products from prototype to mass production.

Expertise in production quality metrics, GD&T, and process/equipment qualification procedures.

Proficient in methods for statistical analysis (e.g. DOE, comparison testing, Gage R&R), structured problem solving (e.g. A3, 8D, DMAIC), fault-tree), and process control (e.g. statistical process control, process capability Cp/Cpk).

Willing to work onsite, in a fast paced environment, and occasionally coordinate with colleagues in different time zones during late evening local hours.

Travel to vendors, suppliers, and production facilities (mostly in China) from time to time (~10-20%)

Bonus: 

Experience with Proto, EVT, DVT, PVT, and MP product development process & life cycle

A Six Sigma Black Green/Black Belt certified professional who can still apply and teach the problem solving and statistical body of knowledge.

Have experience with data analysis tools (JMP, Minitab) and data visualization tool (Tableau, Power Bi, SQL, etc.)

On Shape of Solidworks CAD modeling skills

Our Benefits & Perks:

Robust equity program to build future wealth through RSUs

Comprehensive healthcare coverage (Medical, Dental, Vision)

401K matching and access to financial advisors

Generous paid Parental Leave (up to 16 weeks)

Tenure-based paid Sabbatical Leave (up to 6 weeks)

Flexible Out of Office Plan – Take time when you need it

Ample on-site parking & pre-tax commuter benefits

Healthy on-site lunches, snacks, beverages, & treats

Regular sponsored professional development opportunities

Many opt-in culture events across our diverse community

And of course… unlimited 3D prints

We are an equal opportunity employer and value diversity at our company.  We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.  

Even if you don't check every box, but see yourself contributing, please apply. Help us build an inclusive community that will change the face of 3D printing.

Compensation

Every Formlabs employee receives equity because everyone contributes to building the company. You’ll have the opportunity to share financially in the value we create together, with a shared incentive to build a business that succeeds over the long term. Equity will be a significant portion of your total compensation, and will increase over time in proportion to your impact. The base pay will be determined by your skills, qualifications, experience, location, and expected impact on the organization.

The annual base pay range for this role is:$120,000—$225,000 USD

Source: Formlabs careers

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