Senior Manufacturing Engineer, PCBA (Starlink)

SpaceX
Bastrop, US
On-site

Who this role is best for

Best suited to experienced manufacturing engineers with hands-on SMT and PCBA expertise working in high-volume production environments.

Best fit for

  • Engineers who can drive systemic improvements through data analysis and process optimization.
    — “Demonstrated ability to gather, analyze, and use data to drive systemic improvements
  • Candidates with hands-on SMT processing experience from industry or research.
    — “Hands-on experience working in SMT processing and/or related PCBA processes
  • Individuals comfortable with both autonomous work and team collaboration in fast-paced settings.
    — “Ability to work both autonomously and as a team in a highly demanding, fast-paced environment

Things to consider

  • Physical requirements include lifting up to 25 lbs unassisted.
    — “Ability to life heavy objects, up to 25 lbs. unassisted
  • Willingness to work weekends and extended hours as needed.
    — “Willing to work weekend and extended hours as needed
  • Must be a U.S. citizen or meet ITAR requirements.
    — “To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national

How to stand out

  • Highlight specific instances where you improved production line safety.
    — “Design and implement systems to improve the safety of the PCBA production line
  • Showcase experience with statistical techniques like experiment design and process capability analysis.
    — “Knowledge of statistical techniques and methods such as experiment design, process capability analysis
  • Demonstrate your ability to manage new product introductions in PCBA assemblies.
    — “Manage new product introduction of PCBA assemblies, working closely with design engineers
Pace · Fast PacedCollaboration · HighAutonomy · MediumDecision Impact · TeamLevel · Senior

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • improve product output and quality
  • reduce cost of manufacturability
Typical background
5+ years manufacturing engineering experience

Skills & requirements

Required

PCBA ManufacturingProcess ImprovementQuality ControlSupply Chain ManagementSMT

Preferred

High Volume Production ExperiencePythonSix SigmaFailure Analysis

Stack & domain

Manufacturing EngineeringSmtAccelerated TestingDesign For ReliabilityPcb Design And LayoutIpc Manufacturing StandardsSQLPythonStatistical Techniques And MethodsSix SigmaFailure Analysis Tools And MethodsCommunicationTeamworkManufacturingPcbaReliability Engineering

About the role

Original posting from SpaceX via Greenhouse

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

SR. MANUFACTURING ENGINEER, PCBA (STARLINK)

The Sr. Starlink PCBA Engineer will work inside the production organization to develop, manage, and improve the PCBA manufacturing process. Starlink needs the ability to continuously improve the quality and reliability of its products and production lines. This role looks to design production lines suitable to meet necessary rate, work with equipment suppliers to install and validate new equipment, and continuously seeks to improve the production process. We are actively looking for candidates who possess comprehensive knowledge of manufacturing and quality tools and have the motivation to work with supply chain to build a premium product at commercial scale volume.

RESPONSIBILITIES:

Own and manage PCBA manufacturing processes and PCBA products for in-house production

Drive processes for volume production of PCBA including manufacturing execution, nonconforming product management, configuration management, traceability tracking, and process control

Manage new product introduction of PCBA assemblies, working closely with design engineers, and process specialists

Use process capability analysis, gauge R&R and other tools to lead new equipment selection

Design and implement systems to improve the safety of the PCBA production line

Manage work instructions, process documentation, and training

Track schedule, work-in-progress levels, and defect rates of owned products

Identify trends and opportunities for optimizing product output, quality enhancements, and cost of manufacturability

Provide feedback to Engineering Design team to improve design for manufacturability

Identify, root-cause, and correct SMT production and testing issues

Drive corrective actions and process improvements on owned processes and products

BASIC QUALIFICATIONS:

Bachelor's degree in an engineering discipline

5+ years of demonstrated experience in one of more of the following areas: manufacturing engineering, SMT, accelerated testing, design for reliability, or PCB design and layout (school and project experience will qualify) 

PREFERRED SKILLS AND EXPERIENCE:

High volume production experience (consumer goods, automotive, etc.)

Hands-on experience working in SMT processing and/or related PCBA processes from industry, research, or academic projects

Excellent written and verbal communication skills

Ability to work both autonomously and as a team in a highly demanding, fast-paced environment

Knowledge of IPC manufacturing standards

Experience with SQL, Python

Knowledge of statistical techniques and methods such as experiment design, process capability analysis, Gauge R&R

Experience with Six Sigma

Experience with basic failure analysis tools and methods (X-ray, cross-section, polishing)

Demonstrated ability to gather, analyze, and use data to drive systemic improvements

ADDITIONAL REQUIREMENTS:

Ability to life heavy objects, up to 25 lbs. unassisted

Willing to work weekend and extended hours as needed

Able to travel for business trips up to 10% on an ongoing basis

ITAR REQUIREMENTS:

To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com. 

Source: SpaceX careers (Greenhouse)

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