Senior Mechanical Engineer, Electrodes

Formenergy
Somerville, MA
On-site

Who this role is best for

Aimed at senior mechanical engineers with expertise in mass manufacturing and assembly, particularly in energy storage or related fields.

Best fit for

  • Skilled in hands-on prototyping and machine shop environments.
    — “Proficient with prototyping techniques and working in a machine shop environment
  • Background in batteries or energy storage technologies preferred.
    — “Experience working with batteries, energy storage, fuel cells, or electrolyzers is a plus

Things to consider

  • Relocation to Somerville, MA required with assistance provided.
    — “Relocation assistance is available

How to stand out

  • Highlight specific examples of DFMA in past projects.
    — “Proficient in component design for mass manufacturing and assembly
  • Demonstrate experience with FEA or CFD in mechanical systems.
    — “Experience with the design and verification of mechanical systems using FEA is a plus
  • Showcase cross-functional collaboration in design verification.
    — “Work with external vendors, manufacturing engineers, and technical operations to transition designs
Pace · SteadyCollaboration · HighAutonomy · MediumDecision Impact · TeamLevel · Senior

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • designing qualified battery anode and cathode designs
  • developing functional requirements and DFMEAs
  • building integrated prototypes
  • collaborating with manufacturing team
Typical background
mechanical-engineeringbattery-designmanufacturing

Skills & requirements

Required

Mechanical-engineeringDesign-for-manufacturingAssemblyCross-functional-collaborationProblem-solving

Preferred

Electrodes-designBattery-cell-design

Stack & domain

Design For ManufacturingDfmeaPrototypingTroubleshootingBattery TechnologyManufacturing

About the role

Original posting from Formenergy via Ashby

Are you ready to build America’s energy future? Form Energy is an American manufacturing and energy technology company. We’re revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form! 

In recent years, Form Energy has earned a number of accolades, including being named by TIME as a “Best Invention”, MIT Technology Review as a “Top Climate Tech Company To Watch”, and Fast Company as “One of the Next Big Things In Tech”. We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia.

Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing -  might be the most exciting moment in the company’s history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.

ROLE DESCRIPTION

The Electrode Mechanical Engineering team within the Core Technology group at Form is multidisciplinary and focused on delivering qualified battery anode and cathode designs that meet operational performance targets, at cost and with high reliability, from controlled processes on high-volume manufacturing lines for Form Energy's utility-scale multi-day energy storage system.

We're seeking a Senior Mechanical Engineer to join our team and play a crucial role in designing components for our battery cell design! You'll own the design of components and assemblies from concept to production, with a strong emphasis on design for manufacturing and assembly. As a problem solver, you'll creatively tackle mechanical design challenges and apply your knowledge of designing metal and plastic components for mass manufacturing. You'll work cross-functionally with teams on requirements definition and verification plans to deliver a design that meets those requirements. Comfortable working in a prototype shop environment, you'll communicate with manufacturers to deliver an optimized, production-ready design. Troubleshooting design problems as they arise and working with the Electrode & Cell Engineering design teams to implement improvements will also be a part of your responsibilities. If this sounds like the perfect opportunity for you, apply now!

Relocation assistance is available.

WHAT YOU'LL DO:

  • Lead the design of a full electrode assembly or complex sub-assembly integral to the battery cell electrodes and electrode stack assembly
  • Develop functional requirements and DFMEAs in close collaboration with members of the Cell Engineering, Electrode Engineering, and Systems Engineering teams
  • Perform hands-on prototyping of designs and collaborate with broader teams to build integrated prototypes
  • Collaborate closely with the manufacturing team to gather and implement DFM / DFA feedback into designs.
  • Release designs consistent with company and team best practices (GD&T, drawings, tolerance analysis, etc)
  • Demonstrate design functionality through analysis (e.g. FEA, CFD) and component- or system-level testing
  • Work with external vendors, manufacturing engineers, and technical operations to transition designs from concept to prototype phase to high volume production
  • Drive verification testing of your design work.

WHAT YOU'LL BRING:

  • Degree in Mechanical Engineering or related field; Bachelor's with 5+ years, or Master's with 3+ industry experience in mechanical design
  • Proficiency in computer-aided design (CAD), specifically SolidWorks modeling and drafting
  • Proficient in component design for mass manufacturing and assembly (DFMA), especially formed / stamped sheet metal and injection molded plastic components.
  • Proficient with prototyping techniques and working in a machine shop environment
  • Experience working with batteries, energy storage, fuel cells, or electrolyzers is a plus
  • Experience with plating technologies is a plus
  • Experience with the design and verification of mechanical systems using FEA is a plus.

#LI-Onsite

#LI-LN1

Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here. 

When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed. 

To build America’s energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.

If you may require reasonable accommodations to participate in our interview process, please contact accommodations@formenergy.com. Requests for accommodations will be treated with discretion.

Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.

Source: Formenergy careers (Ashby)

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