Senior/Staff Manufacturing Engineer

RoboForce
Milpitas, CA
On-siteCareer-pivot friendly

Who this role is best for

Aimed at experienced manufacturing professionals with a robotics or industrial engineering background who can lead cross-functional process optimization and coordinate with external partners.

Best fit for

  • Candidates with a background in robotics or industrial manufacturing and a history of leading process optimization.
    — “developing Physical AI–powered Robo-Labor for dull, dirty, and dangerous work”
  • Individuals who have managed multiple projects in fast-paced environments and have a track record of resolving manufacturability issues.
    — “resolve manufacturability issues before production release”
  • Professionals with strong technical skills in CAD, GD&T, and statistical process control, and who can work independently.
    — “Experience with 3D and 2D CAD, Geometric Dimensioning and Tolerancing (GD&T), and statistical process control (SPC)”

Things to consider

  • The role may require frequent domestic and international travel, which is a non-negotiable commitment.
    — “Ability to travel domestically and internationally as needed”
  • Candidates must be fluent in English, with Mandarin being an added advantage for cross-team communication.
    — “Strong communication skills in English, and Mandarin is highly preferred”

How to stand out

  • Highlight experience with DFM/DFA principles and successful process validation in your resume and interviews.
    — “Apply design for manufacturing and assembly (DFM/DFA) principles and resolve manufacturability issues before production release”
  • Demonstrate your ability to bridge design and production by showcasing past work on assembly sequences and tooling requirements.
    — “Bridge the gap between initial concept and full production by providing design teams with critical insights on manufacturability, assembly, testing, and tooling”
  • Emphasize your hands-on experience with mechanical assembly, electrical integration, and quality control methods.
    — “Proven expertise in mechanical assembly, electrical integration, sealing, torque tools, testing and troubleshooting, and quality control methods”
  • Showcase your experience in managing multiple projects, particularly in fast-paced hardware manufacturing environments.
    — “Solid organizational skills and the ability to manage multiple projects simultaneously”
  • Include examples of data-driven root cause analysis and process improvement initiatives in your application materials.
    — “Strong analytical skills and engineering fundamentals in manufacturing, including data-driven root cause analysis and process improvement”
Pace · Fast PacedCollaboration · HighAutonomy · MediumDecision Impact · Team

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • production readiness
  • process validation
  • defect investigation
Typical background
manufacturing engineeringrobotics

Skills & requirements

Required

Manufacturing EngineeringDfm/dfaAssemblyTestingQuality Control

Preferred

RoboticsAI Integration

Stack & domain

Manufacturing ProcessesProduction EquipmentDesign For Manufacturing And Assembly (dfm/dfa)Assembly SequencesWork InstructionsTooling RequirementsProcess ValidationEquipment SpecificationValidationCommissioningProduction Ramp-upSafetyProduct QualityResource UtilizationPreventive Maintenance3D And 2D CADGeometric Dimensioning And Tolerancing (gd&t)Statistical Process Control (spc)LeadershipCommunicationTeamworkProblem-solvingStrategic ThinkingAI RoboticsIndustrial EnvironmentsScalabilityQuality ControlSupply ChainOperations

About the role

Original posting from RoboForce via Greenhouse

Why RoboForce

RoboForce is an AI robotics company developing Physical AI–powered Robo-Labor for dull, dirty, and dangerous work. The company's robots are engineered for demanding industrial environments, with a focus on real-world deployment and scalability.

We are seeking a highly motivated Manufacturing Engineer to define and optimize manufacturing processes, develop production equipment, and provide manufacturing input during product definition for our advanced robotic systems. You will work closely with design, supply chain, and operations teams to establish reliable processes and equipment that meet quality, cost, and delivery requirements.

Responsibilities 

Bridge the gap between initial concept and full production by providing design teams with critical insights on manufacturability, assembly, testing, and tooling. Apply design for manufacturing and assembly (DFM/DFA) principles and resolve manufacturability issues before production release.

Define assembly sequences, work instructions, and tooling requirements; establish critical process and quality parameters; and validate processes before production release.

Lead manufacturing readiness for new product launches, upgrades, and component changes by coordinating cost targets, resources, and schedules.

Provide hands-on technical support and collaborate with external integrators and suppliers during tooling and equipment specification, validation, commissioning, and production ramp-up.

Incorporate requirements for safety, product quality, resource utilization, and preventive maintenance into process and equipment design.

Collaborate with cross-functional teams to synchronize priorities.

Investigate manufacturing defects and process failures, implement corrective actions, and track improvements in yield, cycle time, and cost.

Assess the manufacturing impact of engineering changes, update process documentation and tooling, and track risk mitigation actions through implementation.

Requirements

Bachelor’s degree or higher in Mechanical Engineering, Electrical Engineering, Industrial Engineering, or a related field.

10+ years of experience in hardware manufacturing and production in fast-paced environments. Background in prototype development, production line design, or robotics is strongly preferred.

Proven expertise in mechanical assembly, electrical integration, sealing, torque tools, testing and troubleshooting, and quality control methods.

Strong analytical skills and engineering fundamentals in manufacturing, including data-driven root cause analysis and process improvement.

Experience with 3D and 2D CAD, Geometric Dimensioning and Tolerancing (GD&T), and statistical process control (SPC).

Self-motivated with the ability to work independently and execute hands-on engineering tasks in a fast-paced environment.

Solid organizational skills and the ability to manage multiple projects simultaneously.

Commitment to safe working practices and continuous improvement in quality, delivery, and cost.

Strong communication skills in English, and Mandarin is highly preferred.

Ability to travel domestically and internationally as needed.

Ability to work flexible hours and schedules as required.

Benefits

Competitive stock options/equity programs.

Health, dental, and vision insurance, 401(k) plan.

Visa sponsorship and green card support for qualified candidates.

Lunches and dinners, a fully stocked kitchen, and regular team-building events.

Compensation: Salary $145,000 to $235,000 USD + Bonus + Equity

The base salary range above represents the expected compensation for this full-time U.S. position. Final compensation will be determined based on role scope, level, location, job-related skills, experience, and relevant education or training, and may fall outside the listed range in exceptional cases.

Source: RoboForce careers (Greenhouse)

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