Sr. Screen Printing Equipment Engineer, Solar Cells (Starlink)

SpaceX
Bastrop, TX
On-site

Who this role is best for

Geared toward candidates with deep technical expertise in high-volume screen printing and a background in solar or semiconductor manufacturing, comfortable with driving equipment reliability and scaling production to meet ambitious goals.

Best fit for

  • Candidates with 5+ years of hands-on screen printing equipment ownership in solar or semiconductor manufacturing
    — “5+ years of hands-on experience owning and maintaining screen printing or metallization equipment
  • Individuals with a track record of improving equipment uptime and reliability in 24/7 production settings
    — “Demonstrated success improving equipment uptime and reliability in a 24/7 high-volume production setting
  • Engineers who can implement physics-based approaches to analyze and optimize machinery
    — “Analyze production processes and machinery from a first principles, physics-based approach

Things to consider

  • This role requires a strong commitment to on-site work in a cleanroom environment with potential for extended hours
    — “Must be able to work extended hours and weekends as needed
  • The candidate must be eligible for U.S. Government export authorizations, which may limit international applicants
    — “To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen...

How to stand out

  • Highlight experience with high-volume equipment scaling from pilot to production
    — “Experience scaling equipment from pilot to very high volume production
  • Emphasize background in heterojunction solar cell manufacturing and automation systems
    — “Experience with heterojunction (HJT) silicon solar cell manufacturing equipment
  • Showcase statistical process control and reliability engineering expertise
    — “Establish equipment performance metrics (OEE, MTBF, MTTR) and implement statistical process control
Pace · SteadyCollaboration · HighAutonomy · MediumDecision Impact · TeamLevel · Senior

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • Install, qualify, and maintain screen printing equipment for solar cell manufacturing
  • Drive equipment reliability and uptime
  • Develop and execute maintenance strategies
Typical background
Bachelor's degree in Mechanical, Electrical, Chemical, or Materials Engineering5+ years of experience in equipment engineering

Skills & requirements

Required

Screen Printing EquipmentMetallization EquipmentHigh-throughput ManufacturingEquipment ReliabilityMaintenance StrategiesRoot Cause AnalysisProcess EngineeringHigh-reliability Manufacturing

Preferred

Solar Cell ManufacturingSilicon Heterojunction Solar Cells

Stack & domain

Screen Printing EquipmentMetallization EquipmentSilicon Heterojunction Solar CellsHigh-throughput Screen Printing ToolsProcess EngineeringTool AvailabilityStabilityScalingPaste PropertiesContact FormationCell EfficiencyPrint HeadsSqueegee SystemsAlignment/vision SystemsConveyorsDrying OvensPaste DeliveryAutomationProcess RequirementsEquipment Design ImprovementsUpgradesCustom SolutionsEquipment Performance MetricsCleanroomSafetyHigh-reliability Manufacturing StandardsProduction ProcessesFirst PrinciplesPhysics-based Approach

About the role

Original posting from SpaceX via Greenhouse

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

SR. SCREEN PRINTING EQUIPMENT ENGINEER, SOLAR CELLS (STARLINK)

Starlink believes in providing fast, reliable internet to those that need it most. We design, build, and launch the world's largest and most advanced satellite constellation that is capable of delivering high-speed internet to even the most remote locations. 

As a Sr. Screen Printing Equipment Engineer, you will own the screen printing and related metallization equipment used to manufacture silicon heterojunction solar cells at massive scale. You will work closely with our existing Metallization/Screen Printing Process Engineering team to ensure world-class equipment performance, reliability, and uptime. While the process team focuses on paste properties, contact formation, and cell efficiency, you will be the hardware owner responsible for tool availability, stability, and scaling to support our ambitious goals. 

Your work will form the backbone of the Starlink network (photons of sunlight in is directly proportional to photons of data out to customers!) and help provide internet to tens of millions of customers all around the world. You will spearhead state of the art production equipment for an internal solar cell production line, providing high efficiency and high-quality solar cells for both our latest generation Starlink satellites and for Starship missions to the Moon and Mars. 

RESPONSIBILITIES: 

Work with facilities and process engineering teams to install, qualify, maintain, and continuously improve high-throughput screen printing equipment for heterojunction silicon solar cell manufacturing

Drive equipment reliability and uptime to support very large volume production with minimal downtime. Run experiments and analyze data to improve capacity (UPH), reduce tool-to-tool variation, and improve defect performance

Develop and execute robust preventive and predictive maintenance strategies, spare parts programs, and tool matching protocols for high-volume manufacturing

Lead root cause analysis and corrective actions on all equipment-related issues, including print heads, squeegee systems, alignment/vision systems, conveyors, drying ovens, paste delivery, and automation

Partner closely with Process Engineers to implement new process requirements on existing and future equipment platforms

Evaluate and select next-generation high-throughput screen printing tools capable of supporting 1GW+ per tool scale production

Work with vendors on equipment design improvements, upgrades, and custom solutions tailored to heterojunction solar cell requirements

Establish equipment performance metrics (OEE, MTBF, MTTR) and implement statistical process control for hardware stability

Ensure all equipment meets cleanroom, safety, and high-reliability manufacturing standards

Analyze production processes and machinery from a first principles, physics-based approach

Attend meetings to communicate factory state to leadership with respect to the team’s equipment 

BASIC QUALIFICATIONS: 

Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Chemical Engineering, Materials Science, or related technical discipline

5+ years of hands-on experience owning and maintaining screen printing or metallization equipment in a high-volume semiconductor, solar manufacturing, or related environment

Experience handling flammable, toxic, corrosive, and/or hazardous chemicals and materials safely (pastes, solvents, etc.) 

PREFERRED SKILLS AND EXPERIENCE: 

7+ years of hands-on experience owning and maintaining screen printing equipment in a high-volume semiconductor or solar manufacturing environment

Strong technical expertise in screen printing systems, vision/alignment, paste handling, drying/curing ovens, conveyors, and automation hardware

Demonstrated success improving equipment uptime and reliability in a 24/7 high-volume production setting

Experience with heterojunction (HJT) silicon solar cell manufacturing equipment 

Previous work at high-volume solar, semiconductor, or display manufacturing facilities (multi-GW or 300mm fab experience is a plus)

Deep knowledge of screen printing tool architecture and subsystems

Experience with screen tensioning, squeegee pressure control, print registration, paste rheology handling, and dryer temperature profiling

Experience with electro-pneumatic robot and transfer module systems

Experience with paste delivery systems and solvent handling

Experience scaling equipment from pilot to very high volume production

Proficiency with statistical tools (JMP, Minitab), failure analysis techniques, and reliability engineering principles

Strong project management skills with the ability to drive complex equipment installations and qualifications

ADDITIONAL REQUIREMENTS: 

Must be able to work extended hours and weekends as needed to support production and urgent equipment downtime situations

Ability to lift 25 lbs unassisted, work in cleanroom environments, and move between multiple production areas

Willingness to travel domestically and internationally to vendor sites (up to 20%) 

ITAR REQUIREMENTS:

To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com. 

Source: SpaceX careers (Greenhouse)

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