Staff Engineer, System Reliability (R5533)

Shield AI
Dallas, TX
On-site

Who this role is best for

Strong fit for reliability engineering professionals who build predictive models and collaborate across disciplines, with experience in high-consequence industries and a focus on system-level failure analysis.

Best fit for

  • Candidates with 5+ years in reliability engineering for mission-critical systems
    — “5+ years of experience in reliability or surety engineering in a high-consequence industry
  • Individuals skilled in Fault Tree Analysis and FMECA with a track record of actionable design guidance
    — “Expertise in Fault Tree Analysis (FTA), Failure Modes, Effects, and Criticality Analysis (FMECA), and Mean Time Between Failure (MTBF) calculations
  • Professionals who thrive on cross-functional collaboration with design and manufacturing teams
    — “Partner with Design, Fleet Support, Quality, and Manufacturing Engineers on root cause investigations

Things to consider

  • Background clearance is a mandatory requirement for all offers
    — “All offers are contingent on a cleared background
  • The role may require travel to support global operations
    — “With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific

How to stand out

  • Highlight experience with reliability models and data-driven design improvements
    — “build reliability models from field and test data and translate them into actionable design and production decisions
  • Emphasize collaboration with multiple engineering disciplines in past roles
    — “Partner with Design, Fleet Support, Quality, and Manufacturing Engineers
  • Showcase familiarity with government reliability standards like MIL-HDBK-217
    — “Familiarity with government standards for developing reliability and maintainability models, such as MIL-HDBK-217
  • Demonstrate proficiency in reliability analysis software such as Relyence or Weibull++
    — “Experience with reliability analysis software such as Relyence (or equivalent tools such as ReliaSoft/Weibull++, Windchill Risk & Reliability)
Pace · SteadyCollaboration · MediumAutonomy · MediumDecision Impact · Team

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • predict system-level failure rate
  • identify single points of failure
  • drive corrective and preventive actions
Typical background
reliability engineeringdefense, aerospace, automotive, or medical device industry

Skills & requirements

Required

Reliability EngineeringFault Tree AnalysisFailure Modes And Effects AnalysisMean Time Between Failure Calculations

Preferred

Weibull AnalysisReliability, Availability, And Maintainability Modeling

Stack & domain

Fault Tree Analysis (fta)Failure Modes, Effects, And Criticality Analysis (fmeca)Mean Time Between Failure (mtbf) CalculationsReliability, Availability, And Maintainability (ram) ModelingWeibull AnalysisReliability Analysis Software (relyence, Reliasoft/weibull++, Windchill Risk & Reliability)Government Standards For Developing Reliability And Maintainability Models (mil-hdbk-217, 217plus, Mil-std-756)Fracas (failure Reporting, Analysis, And Corrective Action System)Failure Review BoardsCRE (ASQ Certified Reliability Engineer) CertificationUnmanned AircraftAerospaceMission-critical Hardware SystemsCRE (ASQ Certified Reliability Engineer)DefenseAutomotiveMedical Device

About the role

Original posting from Shield AI via Lever

Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 

What you'll do::

  • Build and maintain the V-BAT system reliability model, predicting system-level failure rate using failure-rate data from the field and industry sources.
  • Create and maintain the V-BAT system fault tree, identifying single points of failure and quantifying their contribution to overall system reliability.
  • Inform design decisions that eliminate single points of failure and improve the reliability of the system, providing Design-for-Reliability (DfR) guidance in design reviews.
  • Partner with Design, Fleet Support, Quality, and Manufacturing Engineers on root cause investigations for field failures, and drive corrective and preventive actions to closure.
  • Drive reliability test campaigns in production and sustainment to verify the system is meeting its reliability requirements and predictions, feeding results back into the model.
  • Drive production reliability screening campaigns to reduce infant-mortality failures, such as HASS (Highly Accelerated Stress Screening) and ESS (Environmental Stress Screening).
  • Establish and track reliability metrics — MTBF, failure-rate trends, and reliability growth — and communicate reliability status and risk posture to program leadership.

Required qualifications::

  • B.S. in Engineering, Mathematics, or Statistics discipline.
  • 5+ years of experience in reliability or surety engineering in a high-consequence industry (defense, aerospace, automotive, or medical device).
  • Expertise in Fault Tree Analysis (FTA), Failure Modes, Effects, and Criticality Analysis (FMECA), and Mean Time Between Failure (MTBF) calculations.
  • Demonstrated ability to build reliability models from field and test data and translate them into actionable design and production decisions.

Preferred qualifications::

  • Experience with Reliability, Availability, and Maintainability (RAM) modeling and Weibull analysis.
  • Experience with reliability analysis software such as Relyence (or equivalent tools such as ReliaSoft/Weibull++, Windchill Risk & Reliability).
  • Familiarity with government standards for developing reliability and maintainability models, such as MIL-HDBK-217, 217Plus, and MIL-STD-756.
  • Experience implementing FRACAS (Failure Reporting, Analysis, and Corrective Action System) and supporting Failure Review Boards.
  • CRE (ASQ Certified Reliability Engineer) certification.
  • Experience with unmanned aircraft, aerospace, or other mission-critical hardware systems.

Compensation:

#LI-JW4

#LD

Full-time regular employee offer package:

Pay within range listed + Bonus + Benefits + Equity

Temporary employee offer package:

Pay within range listed above + temporary benefits package (applicable after 60 days of employment)

Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.

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Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.

Source: Shield AI careers (Lever)

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