Staff Technician, Mechanical Test

Shield AI

Seattle, WA

On-site

Who this role is best for

Strong fit for hands-on mechanical engineers with deep fabrication experience who thrive in dynamic environments and have a background in aerospace or defense testing.

Best fit for

Candidates with extensive mechanical test experience in aerospace or defense environments
— “Experience in aerospace, automotive, defense, or high-performance prototyping environments.”
Individuals with a track record of constructing large-scale structures and test articles
— “Construct and assemble large-scale structures and test articles in alignment with engineering drawings and CAD models.”
Candidates who have worked with aerospace-grade materials and performed structural repairs
— “Work with aerospace-grade materials and perform structural repairs using industry-standard techniques and tools.”

Things to consider

Background check and possible reference checks are required for employment
— “All offers are contingent on a cleared background and possible reference check.”
This role demands physical stamina and the ability to lift up to 50 lbs regularly
— “Ability to lift and move parts and equipment (up to 50 lbs.) and perform physical work for extended periods.”

How to stand out

Highlight experience with strain gauge installation and sensor wiring in your resume and interviews
— “Strong background in strain gauge installation and sensor wiring.”
Emphasize your ability to adapt to changing technical needs and work independently
— “Able to work independently and adapt quickly to changing technical needs.”
Showcase your skills in maintaining accurate records of test equipment configurations
— “Maintain accurate records of test equipment configurations and device designations across all projects.”
Demonstrate your knowledge of mechanical testing systems like load frames and DAQ systems
— “Familiarity with mechanical testing systems (e.g., load frames, DAQ systems).”
Include experience with composite-to-metal bonding and adhesives in your application materials
— “Knowledge of adhesives, fasteners, and bonding processes for composite-to-metal interfaces.”

Pace · Fast PacedCollaboration · HighAutonomy · MediumDecision Impact · Team

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

fabricated fixtures and machine brackets
installed strain gauges and thermocouples
conducted mechanical testing
maintained accurate records of test equipment configurations

Typical background

10+ years of experience in fabrication or aerospace-grade instrumentationability to read engineering drawings, schematics, and detailed work instructions

Skills & requirements

Required

FabricationAerospace-grade InstrumentationStrain Gauge InstallationSensor WiringMechanical Testing

Preferred

Mechanical Testing SystemsAerospaceAutomotiveDefenseHigh-performance Prototyping

Stack & domain

FabricationAerospace-grade InstrumentationStrain Gauge InstallationSensor WiringMachine Shop OperationsManual ToolsCNC ToolsEngineering DrawingsCAD ModelsStructural RepairsComposite-to-metal InterfacesAdhesivesFastenersBonding ProcessesMechanical TestingLoad FramesDAQ SystemsMil-std TestingVibrationShockThermal TestingTeamworkProblem-solvingAttention To DetailSafety ComplianceTime ManagementAdaptabilityIndependenceProject ManagementAerospaceDefenseEngineeringManufacturingTestingPrototyping

About the role

Original posting from Shield AI via Lever

Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube.
Job Description:
We are seeking a highly skilled Staff Technician, Mechanical Test to support the fabrication, instrumentation, and testing of X-Bat. This role is ideal for a hands-on builder who thrives in dynamic environments, has deep experience working with test stands, understands precision instrumentation techniques, and has a background in machine shop operations, 3D printing, and product prototyping.
You will be a key contributor in helping bring cutting-edge designs to life, playing a vital role in everything from early-stage prototype development to detailed testing and validation of final assemblies.
What you'll do::
Construct and assemble large-scale structures and test articles in alignment with engineering drawings and CAD models.
Support the design, prototyping, and fabrication of new products, R&D initiatives, and flight-ready hardware.
Maintain accurate records of test equipment configurations and device designations across all projects.
Work with aerospace-grade materials and perform structural repairs using industry-standard techniques and tools.
Fabricate fixtures, machine brackets, and execute rapid modifications on prototype hardware as needed.
Install strain gauges, thermocouples and various sensors according to precise instrumentation schematics.
Route cabling, integrate data acquisition systems, and verify sensor calibration and operational status.
Conduct mechanical testing by applying static and dynamic loads per detailed engineering procedures.
Document test outcomes clearly and report anomalies or irregularities in a timely manner.
Ensure a clean, organized, and safe workspace across shop, lab, and composite work areas.
Contribute to ongoing improvements in instrumentation standards, testing procedures, and fabrication workflows.
Source and manage inventory for parts and equipment needed for component repair or replacement.
Required qualifications::
10+ years of experience in fabrication or aerospace-grade instrumentation.
Strong background in strain gauge installation and sensor wiring.
Hands-on experience in machine shop operations, including manual and/or CNC tools.
Ability to read engineering drawings, schematics, and detailed work instructions.
Comfortable working in shop and lab environments with exposure to noise, dust, and chemicals.
Ability to lift and move parts and equipment (up to 50 lbs.) and perform physical work for extended periods.
Preferred qualifications::
Familiarity with mechanical testing systems (e.g., load frames, DAQ systems).
Experience in aerospace, automotive, defense, or high-performance prototyping environments.
Knowledge of adhesives, fasteners, and bonding processes for composite-to-metal interfaces.
Able to work independently and adapt quickly to changing technical needs.
Hands-on experience performing MIL-STD testing including vibration, shock, thermal testing.
#LI-MS1
#LD
Full-time regular employee offer package:
Pay within range listed + Bonus + Benefits + Equity
Temporary employee offer package:
Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
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Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.

Source: Shield AI careers (Lever)