Starlink Development Lead, Solar Ingot & Wafer

SpaceX
Bastrop, TX
On-site

Who this role is best for

Aimed at mid-to-senior-level manufacturing engineers who can manage process development and cross-functional coordination in silicon ingot and wafer production.

Best fit for

  • Candidates with 5+ years in semiconductor or PV manufacturing process development and strong cross-functional coordination skills
    — “5+ years in manufacturing process development or production coordination (semiconductor, PV, crystal growth, precision machining, or injection molding/process engineering strongly preferred)”
  • Individuals experienced in translating engineering intent into structured trial plans with defined success metrics
    — “Turn engineering intent into trial plans: DOE, recipe versions, material lots, fixtures and consumables, and success criteria”
  • Professionals who can lead process optimization and support production ramp-up with documented standards and training
    — “Lead pilot-to-production transfer (standard work, operator training, control and reaction plans), support the ramp until rate and quality are stable”

Things to consider

  • The role may require extended hours and weekend work to support mission-critical project timelines
    — “Extended hours and weekend work may be required to support critical project and mission milestones”
  • The position is restricted to U.S. citizens or those with specific legal authorizations due to ITAR compliance
    — “To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national...”

How to stand out

  • Emphasize experience with Czochralski ingot growth and wire saw wafering in your resume and interview responses
    — “Experience in Czochralski ingot growth, wafering (wire saw), or a photovoltaic or semiconductor wafer fabrication line”
  • Highlight your ability to define and track process windows with KPIs like wafer yield and kerf loss
    — “Define process windows (pull rate, rotation, hot zone, slurry or diamond wire, tension, coolant, clean chemistry) and track KPIs such as kg/pull, wafer yield, kerf loss”
  • Showcase your experience in leading equipment and supplier coordination for process implementation
    — “Coordinate tool time, material readiness, operator coverage, fixtures, hot-zone parts, wires, slurry and coolant”
  • Demonstrate your ability to manage documentation and revision control for recipes and consumable specs
    — “Own trial reports, work instructions, travelers, checklists, training notes, and revision control of recipes, fixtures, and consumable specs”
  • Emphasize your track record in supporting root cause analysis of ingot and wafer defects
    — “Collect trial data and support root cause on trial and early-production issues (ingot defects, saw marks, TTV, warp, stains, lifetime)”
Pace · SteadyCollaboration · HighAutonomy · MediumDecision Impact · Team

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • optimized production processes
  • improved yield targets
  • established quality control standards
Typical background
manufacturing process developmentproduction coordination

Skills & requirements

Required

Process DevelopmentEquipment ReadinessProduction LaunchYield TargetsQuality Control

Preferred

Silicon Ingot GrowthWafering

Stack & domain

Factory Acceptance TestsEquipment ReadinessProcess DevelopmentTrialsProduction LaunchSilicon Ingot GrowthWaferingOemsDevelopmentOperationsQualityEquipmentSuppliersNew RecipesToolsProcess ChangesClear DocumentationYield TargetsScheduleIngot PullersCrop And SquareMulti-wire SawsCleaningRelated MetrologyDOERecipe VersionsMaterial LotsFixtures And ConsumablesSuccess CriteriaYieldTTVWarpResistivityLifetimeBreakageKerfProcess WindowsPull RateRotationHot ZoneSlurry Or Diamond WireTensionCoolantClean ChemistryKg/pullWafer YieldKerf LossDowntimeScrapFirst-pass YieldTool TimeMaterial ReadinessOperator CoverageFixturesHot-zone PartsWiresSlurry And CoolantCruciblesOther ConsumablesProductionMaintenanceEHSSupply ChainStatusBlockersResultsSafety RisksOptions And OwnersLeadership UpdatesTrial DataRoot CauseTrial And Early-production IssuesIngot DefectsSaw MarksStainsTrial ReportsWork InstructionsTravelersChecklistsTraining NotesRevision ControlRecipesConsumable SpecsEcosTrainingFirst-article Or First-lot VerificationQuality And MetrologyIncoming SiliconIn-process ChecksOutgoing Wafer SpecsVendor TrialsIncoming QualificationsNew Materials Or ToolsPilot-to-production TransferStandard WorkOperator TrainingControl And Reaction PlansRamp Until Rate And Quality Are StableLessons LearnedEHS RequirementsHigh TemperatureChemicalsSlurryWafer HandlingLockoutPPEClean-area RulesLeadershipCommunicationTeamworkProblem SolvingStrategic ThinkingProject ManagementTime ManagementDecision MakingAnalytical SkillsAttention To DetailInnovationAdaptabilityCreativityNegotiationPresentationCustomer ServiceInterpersonal SkillsEmotional IntelligenceStress ManagementWork EthicSelf-motivationTeam BuildingConflict ResolutionNetworkingPublic SpeakingWritingListeningCritical ThinkingResearchData AnalysisReportingBudgetingForecastingStrategic PlanningBusiness AcumenMarket ResearchCompetitive AnalysisProduct KnowledgeCustomer InsightsMarket TrendsBrand AwarenessBrand ManagementBrand PositioningBrand StrategyBrand IdentityBrand MessagingBrand StorytellingBrand ExperienceBrand EngagementBrand LoyaltyBrand ReputationBrand EquityBrand ValueBrand RecognitionStarlinkSolar IngotWafer

About the role

Original posting from SpaceX via Greenhouse

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

STARLINK DEVELOPMENT LEAD, SOLAR INGOT & WAFER

SpaceX is developing a low-latency, broadband internet system to meet the needs of consumers across the globe. Enabled by a constellation of low Earth orbit satellites, Starlink will provide fast, reliable internet to populations with little or no connectivity, including those in rural communities and places where existing services are too expensive or unreliable.

As the development lead, you will be responsible for factory acceptance tests, equipment readiness, process development, trials, and production launch for silicon ingot growth and wafering. Additionally, you will be the day-to-day link between OEMs, development, operations, quality, equipment, and suppliers, moving new recipes, tools, and process changes from trial to stable production with clear documentation, yield targets, and a schedule.

RESPONSIBILITIES:

Plan, schedule, and run development trials on ingot pullers, crop and square, multi-wire saws, cleaning, and related metrology

Turn engineering intent into trial plans: DOE, recipe versions, material lots, fixtures and consumables, and success criteria (yield, TTV, warp, resistivity, lifetime, breakage, kerf)

Define process windows (pull rate, rotation, hot zone, slurry or diamond wire, tension, coolant, clean chemistry) and track KPIs such as kg/pull, wafer yield, kerf loss, downtime, scrap, and first-pass yield

Coordinate tool time, material readiness, operator coverage, fixtures, hot-zone parts, wires, slurry and coolant, crucibles, and other consumables with production, maintenance, quality, EHS, and supply chain

Track status, blockers, and results; escalate schedule, quality, or safety risks with options and owners; and give leadership concise updates

Collect trial data and support root cause on trial and early-production issues (ingot defects, saw marks, TTV, warp, stains, lifetime)

Own trial reports, work instructions, travelers, checklists, training notes, and revision control of recipes, fixtures, and consumable specs

Initiate and track ECOs and process changes, including training and first-article or first-lot verification before release

Partner with quality and metrology on incoming silicon, in-process checks, and outgoing wafer specs, and support vendor trials and incoming qualifications of new materials or tools

Lead pilot-to-production transfer (standard work, operator training, control and reaction plans), support the ramp until rate and quality are stable, and capture lessons learned

Enforce EHS requirements for high temperature, chemicals, slurry, wafer handling, lockout, PPE, and clean-area rules

BASIC QUALIFICATIONS:

Bachelor’s degree in materials science, chemistry, mechanical engineering, industrial engineering, or a STEM field

5+ years in manufacturing process development or production coordination (semiconductor, PV, crystal growth, precision machining, or injection molding/process engineering strongly preferred)

PREFERRED SKILLS AND EXPERIENCE:

Experience in Czochralski ingot growth, wafering (wire saw), or a photovoltaic or semiconductor wafer fabrication line

Familiarity with silicon specifications, including resistivity, lifetime, oxygen, and geometry (TTV, bow and warp, and thickness)

Working knowledge of MES and QMS, change control, and basic CAD or process mapping

Experience working with equipment teams and suppliers

ADDITIONAL REQUIREMENTS:

Extended hours and weekend work may be required to support critical project and mission milestones

Up to 10% travel is expected

ITAR REQUIREMENTS:

To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com. 

Source: SpaceX careers (Greenhouse)

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