Systems Integration & Test Technician III/IV

Zone 5 Technologies
San Luis Obispo, CA
On-site

Who this role is best for

Strong fit for experienced avionics and test technicians who lead hardware integration and troubleshoot complex systems, with a focus on aerospace and defense industries.

Best fit for

  • Experienced avionics technicians with a focus on test station build and maintenance in aerospace or defense contexts
    — “Lead the build, wiring, and maintenance of HITL rigs and production test stations.”
  • Candidates with advanced soldering and harness fabrication skills and a track record in high-reliability industries
    — “Advanced soldering, crimping, and harness fabrication skills.”
  • Individuals who thrive in collaborative, innovation-driven environments and can mentor junior staff
    — “Train and mentor junior technicians in test, wiring, and troubleshooting practices.”

Things to consider

  • U.S. Person status is required due to export control regulations, limiting international applicants
    — “U.S. Person status required due to export control regulations.”
  • The role may involve travel, particularly for production rework and repair tasks
    — “Lead and support rework and repair of production assets (may require travel).”

How to stand out

  • Highlight experience with avionics communication protocols like CAN and MIL-STD-1553 in your resume and interviews
    — “Experience with avionics communication protocols (CAN, UART, Ethernet, MIL-STD-1553).”
  • Emphasize your ability to document hardware discrepancies and test results with precision
    — “Record test results, discrepancies, and hardware configuration with accuracy.”
  • Showcase your leadership in improving test procedures and increasing throughput
    — “Redline and improve test procedures and work instructions with engineering.”
Pace · SteadyCollaboration · HighAutonomy · MediumDecision Impact · Team

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • successful test station builds
  • reduced test time
  • improved test quality
Typical background
electronics technicianavionics technician

Skills & requirements

Required

ElectronicsAvionicsTest EquipmentTroubleshootingTest Procedures

Preferred

Ipc/whma-a-620J-std-001

Stack & domain

ElectronicsAvionicsTest EquipmentCommunicationTeamworkIpc/whma-a-620J-std-001AerospaceDefense

About the role

Original posting from Zone 5 Technologies via Greenhouse

At Zone 5 Technologies, we're redefining what's possible in precision weapons and unmanned aircraft systems (UAS). Our team of engineers and innovators are developing cutting-edge autonomous solutions to deliver affordable and scalable precision weapons, interceptors, and UAS.

We're building the next generation of munitions and unmanned systems for the United States and its allies. If you're driven by hard problems, energized by rapid innovation, and ready to make an impact on defense technology, you belong here.

Role Summary 

At Zone 5 Technologies, the Systems Integration & Test team builds and operates the Hardware-in-the-Loop (HITL) environments and test stations used to integrate, test, and deliver avionics, systems, and sub-systems for development and production aircraft. 

The Systems Integration & Test Technician III/IV is a senior hands-on, cross-functional role that leads technician work on the floor - building and maintaining test stations, performing integration and acceptance testing, troubleshooting hardware, and helping the team meet increasing production demand. 

Responsibilities 

Integration & Acceptance Testing 

Perform integration, functional, and acceptance testing of avionics, sub-assemblies, and systems for development and production. 

Troubleshoot hardware to the component and harness level and document findings. 

Record test results, discrepancies, and hardware configuration with accuracy. 

Test Station Build & Maintenance 

Lead the build, wiring, and maintenance of HITL rigs and production test stations. 

Fabricate and repair complex wire harnesses to workmanship standards. 

Maintain test equipment and ensure calibration status is current. 

Process & Throughput 

Redline and improve test procedures and work instructions with engineering. 

Identify bottlenecks and recommend improvements to increase test throughput and quality. 

Support engineering changes and hardware updates on test stations and articles. 

Production Support 

Lead the build, development and rollout of production line testing. 

Maintain test rigs for production development. 

Perform diagnostics on production assets. 

Lead and support rework and repair of production assets (may require travel). 

Research and Development Support 

Support R&D Builds of test assets. 

Work with engineers to find and fix issues found during development. 

Lead diagnostics on test assets and give feedback to engineers on design. 

Support post flight analysis and failure analysis with engineering. 

Team Support 

Train and mentor junior technicians in test, wiring, and troubleshooting practices. 

Coordinate daily technician work with engineers and production schedules. 

Train UAV technicians to perform high level production tasks. 

Qualifications 

Associate's degree or technical training in electronics, avionics, or a related field, or equivalent military training. 

5+ years of experience as an electronics, avionics, or test technician in aerospace, defense, or other high-reliability industries. 

Strong ability to read and interpret schematics, wiring diagrams, and test procedures. 

Proficiency with test equipment (multimeters, oscilloscopes, power supplies, harness testers). 

Advanced soldering, crimping, and harness fabrication skills. 

Physically capable of lifting 50 lbs. 

U.S. Person status required due to export control regulations. 

Preferred 

IPC/WHMA-A-620 and/or J-STD-001 certification. 

Experience with avionics communication protocols (CAN, UART, Ethernet, MIL-STD-1553). 

Experience supporting production acceptance testing in a rate production environment. 

Active U.S. security clearance or ability to obtain. 

U.S. Passport and ability to travel. 

Level III: $110,000 - $129,000/yr. 

Level IV: $128,000 - $145,000/yr.

Pay range for this role$110,000—$145,000 USDWhat's in it for you:

Benefits: 

Competitive total compensation package 

Comprehensive benefit package options include medical, dental, vision, life, and more.

401k with company-match 

3 weeks of paid time off each year

40 hours of sick time

12 annual company holidays

Why Join Zone 5 Technologies?

Innovative Environment: Work on cutting-edge technology that is shaping the future of defense and aerospace.

Collaborative Culture: Join a team of passionate professionals dedicated to pushing the boundaries of what’s possible.

Career Growth: Opportunities for professional development and career advancement.

If you are passionate about unmanned aircraft technology and want to be a part of a dynamic and growing company, we would love to hear from you. Apply today and join the Zone 5 Technologies team! 

In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification form upon hire.

Zone 5 Technologies is a federal contractor and participates in E-Verify to confirm employment eligibility. As required by law, we will verify the identity and employment authorization of all new employees using the E-Verify system. Learn more about your rights and responsibilities under E-Verify: https://www.e-verify.gov.

Source: Zone 5 Technologies careers (Greenhouse)

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