[US DC] Senior Manager, Reliability (Controls/Conveyance)

HelloFresh
Aurora +4 more

Who this role is best for

Aimed at senior engineering leaders with automation expertise who can manage multi-site teams and drive technical standards. The role emphasizes hands-on reliability engineering in a growing fulfillment network across multiple U.S. locations.

Best fit for

  • Candidates with proven experience in leading multi-site automation teams and driving technical standards
    — “Lead, mentor, and scale a multi-site controls and automation team”
  • Individuals with a background in industrial controls and a progression path from maintenance to engineering leadership
    — “Background that progressed from facilities or maintenance into engineering leadership”
  • Candidates who can manage large-scale system launches and site expansions with cross-functional collaboration
    — “Support new site launches and major system installs, from design review through commissioning and stabilization”

Things to consider

  • Regular travel is required, with 25–40% of time spent on the road
    — “Ability to travel regularly (approximately 25–40% of the time)”
  • Work in cold warehouse environments is a physical requirement of the role
    — “Comfortable working in cold warehouse environments, including facility areas maintained at 40°F”

How to stand out

  • Highlight experience in PLC programming, HMI design, and robotics integration in your resume and interviews
    — “Deep hands-on expertise with PLCs, HMIs, industrial networks, robotics, and motor controls”
  • Emphasize your track record in launching large-scale automated systems and improving system reliability
    — “Proven record of launching large-scale automated systems”
  • Demonstrate your ability to lead root-cause analysis and drive continuous improvement initiatives
    — “Lead root-cause analysis on downtime and quality events, and convert findings into sustainable corrective and preventive actions”
  • Showcase your experience in managing vendor relationships, budgets, and lifecycle strategies
    — “Manage budgets, vendor relationships, spare-parts and lifecycle strategy”
Pace · SteadyCollaboration · HighAutonomy · MediumDecision Impact · Team

Derived from job-description analysis by Serendipath's career intelligence engine.

What success looks like

  • controls and automation team leadership
  • technical standards enforcement
  • reliability improvements
Typical background
10+ years industrial controls experience5+ years people leadership

Skills & requirements

Required

Controls EngineeringAutomationReliability EngineeringRoot Cause AnalysisTeam LeadershipTechnical Standards

Preferred

Wms/wcs/wes IntegrationLarge-scale System Launches

Stack & domain

ControlsAutomationFacility MaintenancePLC ProgrammingHMI DesignIndustrial NetworksRoboticsMotor ControlsWms/wcs/wes IntegrationRoot-cause AnalysisContinuous ImprovementLarge-scale System LaunchesSite Expansion IntegrationBudget ManagementVendor RelationshipsSpare-partsLifecycle StrategyReliabilityUptimePerformance MetricsLeadershipTeamworkCommunicationProblem-solvingProject ManagementManufacturingEngineering

About the role

Original posting from HelloFresh

Senior Manager, Reliability (Controls & Conveyance) 

Come see what’s cookin’ at HelloFresh!

At HelloFresh, we aim to revolutionize the way we eat by making it more convenient and exciting to cook meals from scratch. We have offices all around the world and deliver delicious meals to millions of people.  

We are the industry leader in meal-kit subscription services and we’re growing all the time. We have distinct meal-kit services that cater to everyone with the most menu variety in the market, which allows us to reach an incredibly wide population of people.

Our team is diverse, high-performing, and international, and our work environment is an inspiring space where you can thrive as a result.

About the Role

We're looking for a hands-on Controls/Conveyance Reliability Engineering leader to own controls and conveyance strategy, reliability, and technical standards across our North American fulfillment network. You'll lead and grow a team of controls system technicians and work/train site maintenance technicians. You'll drive root-cause investigations and turn findings into lasting corrective actions. You'll also support large-scale system launches and site expansion integration.

You will …  

Lead, mentor, and scale a multi-site controls and automation team, including hiring, onboarding, and career development

Set and enforce technical standards for PLC programming, HMI design, industrial networks, motor controls, and robotics

Own controls support coverage across all U.S. fulfillment sites, and expand it as the network grows

Oversee all sorters, Case erectors, AutoStore system to include all robots, and  conveyor systems across all U.S. fulfillment sites, and expand it as the network grows

Partner with operations, facilities, and IT on integrations across WMS, WCS, and WES platforms

Lead root-cause analysis on downtime and quality events, and convert findings into sustainable corrective and preventive actions

Support new site launches and major system installs, from design review through commissioning and stabilization

Manage budgets, vendor relationships, spare-parts and lifecycle strategy

Report on reliability, uptime, and performance metrics to senior leadership

You have...

10+ years in industrial controls, automation, or facility maintenance, with 5+ years in people leadership

Bachelor's degree in engineering or technology preferred, or equivalent experience

Deep hands-on expertise with PLCs, HMIs, industrial networks, robotics, and motor controls

Experience with WMS/WCS/WES integration in high-volume fulfillment or distribution environments

Proven record of launching large-scale automated systems

Strong root-cause analysis and continuous improvement skills

Ability to build teams and technical standards across multiple sites

Bachelor's degree in engineering or technology preferred

Experience growing a controls organization across many sites

Background that progressed from facilities or maintenance into engineering leadership

Familiarity with major automation OEMs and integrators

Additional Requirements

Ability to travel regularly (approximately 25–40% of the time)

Availability and flexibility to work weekends, holidays, and/or nights as operational needs require

Comfortable working in cold warehouse environments, including facility areas maintained at 40°F

You’ll get…

Competitive salary & 401K company match that vests immediately upon participation

Paid parental leave (16 weeks)

Generous PTO policy

Day one benefit coverage for health/dental/vision ($0 monthly premium and other flexible health plans)

75% discount on your subscription to HelloFresh, as well as other product initiatives

Employee Resource Groups

Collaborative, dynamic work environment within a fast-paced, mission-driven company

It is the policy of HelloFresh not to discriminate against any employee or applicant for employment because of race, color, religion, sex, sexual orientation, gender identity, national origin, age, marital status, genetic information, disability or because he or she is a protected veteran

Texas Pay Range$99,225—$121,500 USDNewark, NJ Pay Range$113,900—$139,500 USDArizona Pay Range$99,225—$121,500 USDIllinois Pay Range$106,575—$130,500 USD

Source: HelloFresh careers

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